Projector Ceiling Hanger With Multi-Axis Fine Adjustment

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Solution Overview

Problem

Existing ceiling hangers for projectors lack fine adjustment capabilities in multiple axes, expose components leading to poor appearance and dust accumulation, and struggle with cable management, making them unsuitable for home or office use.

Innovation Solution

A ceiling hanger system comprising four interlocking plates that allow for precise adjustments in horizontal, left-right, and up-down directions, with a cover member to conceal components and improve aesthetics, and a cable management system that minimizes external exposure.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Shape

If a ceiling hanger is designed to attach the projector as close to the ceiling surface as possible, then the external appearance is improved, but fine adjustment of the projector position becomes difficult

Engineering Contradiction:
Improveexternal appearanceVSAvoidfine adjustment capability
Core Design Contradiction:
ShapeVSEase of operation

Solution Approach 1:

The ceiling hanger is divided into multiple independent adjustment mechanisms: a first adjustment mechanism for horizontal direction, a second adjustment mechanism for left-right direction, and a third adjustment mechanism for up-down direction. Each mechanism can be operated independently to achieve fine position adjustments while maintaining a compact overall structure that attaches close to the ceiling surface.

Inventive Principle:
Principle #1Segmentation

2Ease of operation

If components are exposed to the outside for accessibility, then ease of operation is improved, but external appearance deteriorates and dust accumulation increases

Engineering Contradiction:
Improvecomponent accessibilityVSAvoidexternal appearance
Core Design Contradiction:
Ease of operationVSShape

Solution Approach 1:

The adjustment mechanisms and operational components are nested within the ceiling hanger structure, with the first, second, and third adjustment mechanisms integrated into the body of the hanger. This nested arrangement allows components to be accessible for operation while being concealed from external view, maintaining aesthetic appearance and preventing dust accumulation on operational parts.

Inventive Principle:
Principle #7Nested doll (Nesting)

3Measurement precision

If multiple adjustment axes are added for fine position control, then positioning precision is improved, but device complexity increases

Engineering Contradiction:
Improvepositioning precisionVSAvoidstructure complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The ceiling hanger employs three dynamic adjustment mechanisms that allow the projector to be positioned precisely in horizontal, left-right, and up-down directions. Each mechanism provides rotational or translational movement along a specific axis, enabling fine positioning control while maintaining a relatively simple overall structure through modular design.

Inventive Principle:
Principle #15Dynamics

Data Source

PatentUS9134592B2Ceiling hanger
Publication Date: 2015.09.15 SEIKO EPSON CORP
  • US9134592B2 patent drawing
  • US9134592B2 patent drawing
  • US9134592B2 patent drawing

AI summary

A ceiling hanger includes: a first plate fixed to a ceiling surface; a second plate forming a first rotation axis in the up-down direction after fitted to the first plate, and allowing control in the horizontal direction; a third plate forming a second rotation axis in the front-rear direction after fitted to the second plate, and allowing control in the left-right direction; and a fourth plate fixing a projector, forming a third rotation axis in the left-right direction after fitted to the third plate, and allowing control in the up-down direction.