Projector Liquid Crystal Panel Microlens Brightness

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Solution Overview

Problem

Projectors using liquid crystal panels face a decrease in light transmittance due to disclination, which affects image brightness, as the electric field disturbance causes orientation deviations in liquid crystal molecules, leading to reduced light transmittance in certain areas of the sub-pixels.

Innovation Solution

The projector design includes a liquid crystal panel with a light blocking film and a microlens array that collects light into high-transmittance areas, where the illumination light beams are directed to pass through the high-transmittance regions, rather than the low-transmittance areas, by shifting the center of the illumination light flux from the optical axis of the superimposing lens and positioning the light transmissive areas to coincide with the high-transmittance areas.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Illumination intensity

If light is incident on the liquid crystal panel in a conventional manner, then the liquid crystal panel can modulate light to form an image, but disclination occurs causing decreased light transmittance and reduced image brightness

Engineering Contradiction:
Improveimage brightnessVSAvoidlight transmittance
Core Design Contradiction:
Illumination intensityVSReliability

Solution Approach 1:

The patent applies local quality by directing light to incident on specific high-transmittance regions within each sub-pixel area of the liquid crystal panel, rather than uniformly across the entire sub-pixel. The microlens array focuses light into spot regions that correspond to areas with higher light transmittance, thereby locally optimizing light transmission while avoiding disclination-affected areas.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The patent segments the light incident area within each sub-pixel into multiple regions with different transmittance characteristics. By using a microlens array, the light is divided and focused into specific spot regions that correspond to high-transmittance areas, rather than illuminating the entire sub-pixel uniformly. This segmentation allows selective utilization of high-transmittance regions.

Inventive Principle:
Principle #1Segmentation

2Illumination intensity

If the illumination light flux is centered on the optical axis of the superimposing lens, then the optical system maintains standard alignment, but light passes through low-transmittance areas causing image brightness reduction

Engineering Contradiction:
Improveimage brightnessVSAvoidoptical system alignment
Core Design Contradiction:
Illumination intensityVSDevice complexity

Solution Approach 1:

The patent introduces asymmetry by deliberately shifting the optical axis of the light source relative to the optical axis of the superimposing lens. This asymmetric alignment causes the illumination light flux to be incident on specific regions of the liquid crystal panel that correspond to high-transmittance areas, rather than being symmetrically centered. This asymmetric configuration optimizes light transmission while maintaining manageable optical system complexity.

Inventive Principle:
Principle #4Asymmetry

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration effectively suppresses the decrease in light transmittance caused by disclination, resulting in a brighter image by ensuring that light passes through high-transmittance areas, regardless of the voltage application pattern, thereby enhancing image brightness.

Implementation Method 1

a lens that collects the light into a spot in the light transmissive area

Methodology Applied
Scientific EffectLight focusing: Lens

Implementation Method 2

a liquid crystal panel that modulates the light from the illuminator in accordance with image information

Methodology Applied
Scientific EffectLiquid crystal modulation: Liquid Crystals

Implementation Method 3

Disclination is a phenomenon in which a potential difference between adjacent sub-pixels of a liquid crystal panel causes electric field disturbance and the state of the orientation of the liquid crystal molecules is also disturbed

Methodology Applied
Scientific EffectElectric field effect on liquid crystal orientation: Electric Field

Data Source

PatentUS11378878B2Projector
Publication Date: 2022.07.05 SEIKO EPSON CORP
  • US11378878B2 patent drawing
  • US11378878B2 patent drawing
  • US11378878B2 patent drawing

AI summary

A projector according to the present disclosure includes an illuminator that outputs light, a light modulator including a liquid crystal panel that modulates the light from the illuminator in accordance with image information, and a projection optical apparatus that projects image light modulated by the light modulator. The liquid crystal panel includes a display unit on which the light from the illuminator is incident, a light blocking film having a light transmissive area provided in correspondence with the display unit, and a lens that collects the light into a spot in the light transmissive area. The display unit has a first area and a second area in the light transmissive area, the second area providing light transmittance higher than light transmittance provided by the first area. The illuminator outputs the light in such a way, that the lens collects the light into a spot in the second area.