Projector Lens Lock Mechanism for Vibration Stability

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Solution Overview

Problem

Projectors experience changes in projection settings due to hits or vibrations, causing shifts in optical components such as zoom and focus adjusting rings, which affect the size, focus, and position of the projected image.

Innovation Solution

A projector design incorporating a lens with adjusting members, a lock member, and fixing members that securely fasten the adjusting members to prevent shifting due to hits or vibrations, using a combination of bases and fixing members to maintain the projection settings.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If the adjusting members (zoom adjusting ring and focus adjusting ring) are made adjustable for user operation, then the ease of operation is improved, but the stability of the projection setting deteriorates due to shifts caused by hits or vibrations

Engineering Contradiction:
Improveadjustability of zoom and focus ringsVSAvoidstability of projection setting
Core Design Contradiction:
Ease of operationVSStability of the object's composition

Solution Approach 1:

The lock member is pre-configured with a locking structure that engages with the adjusting member before any vibration or hit can cause shifting. The fixing member is预先 installed to secure the lock member to the base, creating a preliminary stable state that prevents subsequent unwanted movements during operation

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The lock member acts as an intermediary between the adjusting member and the base. It provides a stable interface that transfers and distributes forces, preventing direct transmission of vibration or impact forces to the adjusting member while still allowing intentional user adjustments

Inventive Principle:
Principle #24Intermediary (Mediator)

2Stability of the object's composition

If the adjusting members are secured tightly to prevent shifting, then the stability of projection setting is improved, but the ease of operation deteriorates due to difficulty in making adjustments

Engineering Contradiction:
Improvestability of projection settingVSAvoidadjustability of zoom and focus rings
Core Design Contradiction:
Stability of the object's compositionVSEase of operation

Solution Approach 1:

The locking mechanism is designed to be dynamic rather than static. The lock member can transition between locked and unlocked states, allowing the system to switch between stable (locked) and adjustable (unlocked) modes. This enables the adjusting members to be securely fixed during operation while remaining easily adjustable when needed

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The lock member can be temporarily disengaged (discarded from the locked position) to allow adjustments, and then re-engaged (recovered to the locked position) to secure the settings. This reversible locking mechanism allows users to easily switch between adjustment and stabilization states without permanent modification

Inventive Principle:
Principle #34Discarding and recovering

3Reliability

If the lens and adjusting members are fixed securely to prevent shifting from hits or vibrations, then the reliability of projection setting is improved, but the device complexity increases due to additional fixing components

Engineering Contradiction:
Improvereliability of projection settingVSAvoidcomplexity of fixing mechanism
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The lock member combines multiple functions into a single component: it locks the adjusting member in place, provides a mounting interface for the fixing member, and distributes mechanical forces. The fixing member integrates the locking and securing functions, reducing the total number of separate parts while maintaining reliability

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The lock member serves multiple purposes: it acts as a locking element, a structural support, and a force distribution component. The fixing member similarly performs both securing and stabilizing functions. This multi-functionality reduces the need for separate dedicated components for each function, simplifying the overall device structure

Inventive Principle:
Principle #6Universality (Multi-functionality)

Data Source

PatentUS11249377B2Projector
Publication Date: 2022.02.15 BENQ INTELLIGENT TECH (SHANGHAI) CO LTD
  • US11249377B2 patent drawing
  • US11249377B2 patent drawing
  • US11249377B2 patent drawing

AI summary

A projector includes a lens, a first base, a lock member, a second base and a first fixing member. The lens includes at least one adjusting member. The first base is disposed with respect to the lens. The lock member is disposed on the at least one adjusting member. The second base is disposed with respect to the lock member. When the first fixing member fixes the second base to the first base, the second base pushes the lock member, such that the lock member forces the at least one adjusting member on the lens tightly.