Projector Lens Replacement Detection via Positional Comparison

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Solution Overview

Problem

Existing projectors cannot accurately detect the replacement of a projection lens when the lens type ID remains the same before and after replacement, leading to potential errors in lens calibration.

Innovation Solution

A method is introduced where the projector determines lens replacement by comparing the position of the projection lens at a first time point when power is stopped to its position at a second time point when power is resumed, allowing for detection even if the lens type IDs are the same, and includes a threshold for positional differences to minimize false positives.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Device complexity

If the projector determines lens replacement using lens type ID comparison, then the determination method is simple, but it cannot detect replacement when lens type ID remains the same

Engineering Contradiction:
Improvedetermination method complexityVSAvoidlens replacement detection accuracy
Core Design Contradiction:
Device complexityVSReliability

Solution Approach 1:

The determination section divides the lens identification into multiple segments: first comparing lens type ID, then comparing positional information when type IDs match. This segmentation allows the system to maintain simple initial screening while adding detailed verification only when necessary, resolving the contradiction between simplicity and accuracy.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The system performs preliminary comparison of lens type ID before conducting the more detailed positional information comparison. This preliminary action filters out most cases where replacement is clearly indicated by type ID changes, reserving the more complex positional analysis for cases where type IDs are identical, thus maintaining efficiency while improving accuracy.

Inventive Principle:
Principle #10Preliminary action

2Measurement precision

If the projector performs lens calibration frequently to ensure accuracy, then measurement precision improves, but loss of time increases

Engineering Contradiction:
Improvelens position measurement accuracyVSAvoidlens calibration time
Core Design Contradiction:
Measurement precisionVSLoss of time

Solution Approach 1:

The determination section uses feedback from lens position sensor comparisons to decide whether calibration is needed. By continuously monitoring position changes and comparing them against threshold values, the system only triggers calibration when actual replacement is detected, avoiding unnecessary calibration operations and reducing time loss while maintaining measurement precision.

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The system changes the parameter being monitored from lens type ID alone to a combination of lens type ID and positional information. This parameter change enables more accurate detection of actual replacements versus temporary position changes, reducing false positives and minimizing unnecessary calibration interruptions.

Inventive Principle:
Principle #35Parameter changes

3Duration of action of moving object

If the projector uses sensor output to determine lens position, then measurement is continuous, but individual sensor variations cause correspondence errors

Engineering Contradiction:
Improvelens position monitoring continuityVSAvoidsensor correspondence accuracy
Core Design Contradiction:
Duration of action of moving objectVSMeasurement precision

Solution Approach 1:

The determination section performs an excessive verification by comparing both lens type ID and positional information before confirming replacement. This partial redundancy ensures that temporary sensor variations or position fluctuations during operation do not trigger false replacement detection, maintaining continuous monitoring accuracy while compensating for sensor individual variations.

Inventive Principle:
Principle #16Partial or excessive action

Data Source

PatentUS10503056B2Projector and method of controlling projector that determines whether a lens has been replaced
Publication Date: 2019.12.10 SEIKO EPSON CORP
  • US10503056B2 patent drawing
  • US10503056B2 patent drawing
  • US10503056B2 patent drawing

AI summary

A projector includes a drive section adapted to move a projection lens, a projection section adapted to project image light through the projection lens, and a determination section adapted to determine whether or not the projection lens has been replaced based on a first position as a position of the projection lens at a first time point at which power supply to the projector is stopped, and a second position as a position of the projection lens at a second time point at which the power supply is started after the first time point.