Projector Light Adjustment Mechanism Overheating Control

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Solution Overview

Problem

Existing projectors face overheating issues in their light adjustment devices due to insufficient cooling, especially when the light source has high output or when the light adjustment device and light source are close, leading to complex temperature control challenges.

Innovation Solution

A projector system that includes an image acquiring unit, a modulating unit, a light adjustment mechanism, and a light adjustment control unit, which stops light adjustment control when predetermined conditions are met, such as no image input or when the light adjustment device is fully open, to prevent overheating and improve processing efficiency.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Manufacturing precision

If the light adjustment mechanism continuously reduces light amount to expand dynamic range, then image quality is improved, but the light adjustment device overheats due to light absorption and scattering

Engineering Contradiction:
Improveimage qualityVSAvoidlight adjustment device temperature
Core Design Contradiction:
Manufacturing precisionVSTemperature

Solution Approach 1:

The patent implements periodic action by alternately switching between light adjustment mode and light transmission mode. The control unit determines based on image luminance whether to reduce light amount (improving image quality) or allow full light transmission (preventing overheating), creating a cyclic operation pattern that resolves the contradiction between image quality and temperature control.

Inventive Principle:
Principle #19Periodic action

2Temperature

If a cooling device is added to prevent overheating of the light adjustment device, then temperature control is improved, but device complexity increases

Engineering Contradiction:
Improvelight adjustment device temperature controlVSAvoidcooling device structure
Core Design Contradiction:
TemperatureVSDevice complexity

Solution Approach 1:

The patent replaces the mechanical cooling system with a control-based approach. Instead of adding physical cooling devices (fans, heat sinks, etc.), the system uses a control unit that dynamically adjusts the light adjustment mechanism's operation based on image luminance conditions, substituting mechanical temperature control with intelligent operational control.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The light adjustment device serves itself by the control unit monitoring image luminance and automatically determining when to switch between light reduction and light transmission modes. The system self-regulates its temperature through intelligent control without requiring external cooling devices or complex temperature sensing systems.

Inventive Principle:
Principle #25Self-service

3Manufacturing precision

If the light adjustment control is continuously executed to optimize image luminance, then image quality is improved, but processing efficiency decreases due to unnecessary control operations

Engineering Contradiction:
Improveimage luminance optimizationVSAvoidcontrol processing efficiency
Core Design Contradiction:
Manufacturing precisionVSProductivity

Solution Approach 1:

The patent applies partial action by executing light adjustment control only when necessary - specifically when image luminance falls within a predetermined range where light reduction would be beneficial. When luminance is already high or low, the control unit skips light adjustment operations, performing only the necessary portion of control rather than continuous adjustment, thus improving processing efficiency while maintaining image quality.

Inventive Principle:
Principle #16Partial or excessive action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration prevents overheating of the light adjustment mechanism by optimizing light reduction levels and ensuring efficient cooling, thereby maintaining the projector's performance and extending its operational lifespan.

Implementation Method 1

the light shielding plate may become overheated by absorption and scattering of light

Methodology Applied
Scientific EffectAbsorption: Absorption (EM radiation)

Implementation Method 2

the light shielding plate may become overheated by absorption and scattering of light

Methodology Applied
Scientific EffectScattering: Scattering

Implementation Method 3

a cooling device for cooling the light shielding plate is provided

Methodology Applied
Scientific EffectThermal conduction: Conduction (thermal)

Implementation Method 4

a cooling device for cooling the light shielding plate is provided

Methodology Applied
Scientific EffectConvection: Convection

Data Source

PatentUS9258538B2Projector and control method for projector
Publication Date: 2016.02.09 SEIKO EPSON CORP
  • US9258538B2 patent drawing
  • US9258538B2 patent drawing
  • US9258538B2 patent drawing

AI summary

A projector modulates light emitted from a light source and projects the light, the projector including an image acquiring unit, a modulating unit, a light adjusting mechanism, and a light adjusting control unit. The image acquiring unit acquires an image from an image source. The modulating unit modulates the light emitted from the light sources, based on the image acquired by the image acquiring unit. The light adjustment mechanism reduces an amount of light incident on the modulating unit from the light source. The light adjustment control unit performs light adjustment control by the light adjustment mechanism, based on the image acquired by the image acquiring unit. The light adjustment control unit performs control to increase the amount of light incident of the modulating unit when the light adjustment mechanism maintains a predetermined light-adjusted state.