Projector Light Guide Layout for Blue Light Leakage Reduction

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Solution Overview

Problem

Existing light source apparatuses for projectors using phosphors face inefficiencies due to blue light leakage through transparent rods, disrupting the balance between yellow and blue light, leading to suboptimal white light production.

Innovation Solution

A light source apparatus with a first light source emitting excitation light, a wavelength converter, optical layers, and a parallelizing system to guide and parallelize light, ensuring efficient use of blue and yellow light by minimizing leakage and maintaining balance.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Device complexity

If blue light emitting diodes are disposed to face a side surface of a transparent rod with blue light entering via the side surface, then the structure is simple, but blue light leaks out through side surfaces causing decrease in blue light usage efficiency

Engineering Contradiction:
Improvestructure simplicityVSAvoidblue light usage efficiency
Core Design Contradiction:
Device complexityVSLoss of energy

Solution Approach 1:

The patent changes the entry dimension of blue light from side surface (lateral direction) to end surface (axial direction) of the transparent rod. By disposing the blue light emitting diodes to face the end surface and using a parallelizing system to make blue light enter parallel to the axis, the patent prevents blue light from incident on side surfaces at angles smaller than critical angle, thereby eliminating leakage through side surfaces while maintaining structural simplicity.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Ease of manufacture

If blue light enters the transparent rod via side surface, then the configuration is straightforward, but the balance between yellow light and blue light deteriorates due to blue light leakage

Engineering Contradiction:
Improveconfiguration straightforwardnessVSAvoidlight balance
Core Design Contradiction:
Ease of manufactureVSStability of the object's composition

Solution Approach 1:

The patent modifies the light entry configuration from side surface to end surface, making blue light enter parallel to the rod axis. This dimensional change ensures blue light travels through the rod without incident on side surfaces, preventing leakage and maintaining the intended balance between yellow light (from phosphor conversion) and blue light (direct transmission).

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Solution Approach 2:

The patent introduces a parallelizing system as an intermediary component between the blue light emitting diodes and the transparent rod. This system collimates the blue light before it enters the rod, ensuring parallel incidence that prevents side surface leakage. The parallelizing system acts as a mediator that achieves both ease of manufacture and light balance stability.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Stability of the object's composition

If blue light has many angular components incident on side surfaces at angles smaller than critical angle, then light distribution is uniform, but a large amount of blue light leaks out causing decrease in efficiency

Engineering Contradiction:
Improvelight distribution uniformityVSAvoidblue light efficiency
Core Design Contradiction:
Stability of the object's compositionVSLoss of energy

Solution Approach 1:

The patent eliminates the angular component issue by changing the light entry geometry. Instead of blue light incident on side surfaces with various angles, the patent makes blue light enter through the end surface parallel to the axis, traveling through the rod without encountering side surfaces. This dimensional change simultaneously achieves uniform light distribution and prevents leakage.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The apparatus enhances the efficiency of white light production by reducing blue light leakage and maintaining the balance between yellow and blue light components, allowing for improved projector performance.

Implementation Method 1

there has been a proposed light source apparatus using fluorescence emitted from a phosphor when the phosphor is irradiated with excitation light emitted from a light emitter

Methodology Applied
Scientific EffectFluorescence: Fluorescence

Implementation Method 2

a first optical layer disposed between the first light source and the wavelength converter and configured to transmit the first light and reflect the second light

Methodology Applied
Scientific EffectOptical interference: Interference

Data Source

PatentUS20260029699A1Light source apparatus and projector
Publication Date: 2026.01.29 SEIKO EPSON CORP
  • US20260029699A1 patent drawing
  • US20260029699A1 patent drawing
  • US20260029699A1 patent drawing

AI summary

A light source apparatus according to an aspect of the present disclosure includes a first light source configured to output first light; a wavelength converter configured to convert the first light into second light; a first optical layer configured to transmit the first light and reflect the second light; a second light source configured to output third light; a light guide configured to guide the second light and the third light; a parallelizing system configured to parallelize the third light; and a second optical layer configured to transmit the third light and reflect the second light. The wavelength converter has a first surface and a second surface that face opposite sides, and a third surface that intersects with the first surface and the second surface. The first light is incident on the third surface of the wavelength converter via the first optical layer. The second light travels through the light guide and exits out of a region on the first surface side of the light guide. The third light is parallelized by the parallelizing system, enters a region on the second surface side of the light guide via the second optical layer, travels through the light guide in the direction parallel to the third surface, and exits out of the region of the light guide, which is a region facing the first surface.