Projector Light Source Layout for Compact, Unblocked Light Guidance

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

The existing light source devices for projectors, which use a configuration where multiple light emitting elements are coupled in series on a circuit board, face challenges with the pressing member's positioning due to the need to avoid blocking emitted light, limiting the degree of freedom in arrangement and potentially increasing the circuit board size.

Innovation Solution

A light source device with a base substrate featuring first and second light emitting element groups arranged with a gap, coupled by a first coupling part, and a regulatory member that overlaps the coupling part, along with a support member and light guide, allowing for efficient light guidance and reduced device size.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Power

If a plurality of light emitting elements is coupled in series on the circuit board, then the light source device can achieve efficient light emission, but the circuit board is apt to grow in size and the degree of freedom of the pressing member arrangement position is reduced

Engineering Contradiction:
Improvelight emission efficiencyVSAvoidcircuit board size
Core Design Contradiction:
PowerVSArea of stationary object

Solution Approach 1:

The light emitting elements are divided into two separate groups (first and second light emitting element groups) arranged on opposite sides of the gap, with current flowing in opposite directions. This segmentation allows the pressing member to be positioned in the gap without blocking light from either group, thus maintaining compact circuit board size while preserving light emission efficiency.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent utilizes the gap dimension between light emitting element groups to position the pressing member and first coupling part. By arranging elements in opposite directions with a gap between them, the design creates additional spatial freedom in the plan view, allowing the pressing member to be disposed without overlapping light emitting elements while maintaining series coupling functionality.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Loss of energy

If the pressing member is disposed at a position where it does not overlap the light emitting element, then the light path is not blocked, but the degree of freedom of the pressing member arrangement position is low

Engineering Contradiction:
Improvelight blockingVSAvoidpressing member arrangement flexibility
Core Design Contradiction:
Loss of energyVSAdaptability or versatility

Solution Approach 1:

By segmenting the light emitting elements into two groups arranged in opposite directions with a gap between them, the pressing member can be positioned in the gap region. This segmentation creates a dedicated space for the pressing member that does not interfere with light paths from either group, thereby preventing light blocking while providing arrangement flexibility.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The gap between the first and second light emitting element groups serves as an intermediary space that accommodates the pressing member and first coupling part. This intermediary region allows the pressing member to perform its function without overlapping light emitting elements, thus preventing light blocking while maintaining arrangement freedom.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Area of stationary object

If the circuit board size is reduced, then the device becomes more compact, but the arrangement of light emitting elements and pressing member becomes more constrained

Engineering Contradiction:
Improvecircuit board sizeVSAvoidarrangement complexity
Core Design Contradiction:
Area of stationary objectVSDevice complexity

Solution Approach 1:

The patent employs asymmetric arrangement where the first and second light emitting element groups are positioned in opposite directions with a gap between them, rather than symmetric placement. This asymmetric configuration optimizes space utilization on the circuit board, allowing compact size while providing sufficient room for the pressing member and coupling parts without increasing arrangement complexity.

Inventive Principle:
Principle #4Asymmetry

Solution Approach 2:

By utilizing the gap dimension between light emitting element groups arranged in opposite directions, the design creates vertical and horizontal spatial separation. This dimensional arrangement allows the pressing member to be positioned without overlapping elements, achieving compact circuit board size while maintaining simple arrangement logic.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution enables a compact projector design with improved light use efficiency by optimizing the arrangement of light emitting elements and regulatory members, ensuring efficient light emission and reduced size without obstructing the light path.

Implementation Method 1

a first light emitting element group and a second light emitting element group which are arranged on the base substrate with a gap between the first light emitting element group and the second light emitting element group

Methodology Applied
Scientific EffectLight emission: Light

Implementation Method 2

a regulatory member which is disposed between the light guide member and the base substrate, and is configured to regulate a position of the light guide member with respect to the support member

Methodology Applied
Scientific EffectPosition regulation:

Data Source

PatentUS12352998B2Light source device and projector
Publication Date: 2025.07.08 SEIKO EPSON CORP
  • US12352998B2 patent drawing
  • US12352998B2 patent drawing
  • US12352998B2 patent drawing

AI summary

A light source device of the present disclosure includes a light source unit including a first coupling part which is disposed in the gap and electrically couples the first and second light emitting element groups, and a first regulatory member which is disposed between a light guide member and a base substrate, and regulates a position of a light guide member with respect to a support member. The first light emitting element group has a configuration in which a plurality of first light emitting elements is coupled in series so that a current flows along a first direction, and the second light emitting element group has a configuration in which a plurality of second light emitting elements is coupled in series so that a current flows along a second direction opposite to the first direction. The first regulatory member is disposed to overlap the first coupling part.