Projector Light Source Shielding Portion Cooling Gas Flow

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Solution Overview

Problem

The existing light source devices in projectors have inefficient cooling mechanisms, leading to reduced lifespan and performance of solid-state light sources due to inadequate circulation of cooling gas, resulting in suboptimal cooling efficiency.

Innovation Solution

A light source device configuration featuring a heat dissipation portion with plate-like bodies, a connecting portion, and a shielding portion that directs cooling gas to the heat receiving portion at a shortest distance, ensuring efficient heat transfer and circulation, thereby increasing the cooling efficiency and lifespan of the light source.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If cooling gas is sent to the heat dissipation portion without shielding, then the cooling gas circulates through the heat dissipation portion, but the cooling efficiency is reduced because cooling gas is discharged through between fins without circulating to the light source portion

Engineering Contradiction:
Improvecooling efficiencyVSAvoidenergy loss of cooling gas
Core Design Contradiction:
ProductivityVSLoss of energy

Solution Approach 1:

The shielding portion acts as an intermediary element that intercepts and redirects the cooling gas flow. It prevents the cooling gas from being discharged through the fins and instead guides it to circulate through the heat dissipation portion, ensuring effective heat removal from the light source portion while maintaining energy efficiency of the cooling system

Inventive Principle:
Principle #24Intermediary (Mediator)

2Area of stationary object

If the heat dissipation portion is designed with plate-like bodies extending along a plane, then the heat dissipation area is increased, but the cooling gas circulation path becomes complex and efficiency decreases

Engineering Contradiction:
Improveheat dissipation areaVSAvoidcooling gas circulation path complexity
Core Design Contradiction:
Area of stationary objectVSDevice complexity

Solution Approach 1:

The heat dissipation portion is segmented into multiple plate-like bodies arranged in a specific pattern. This segmentation creates multiple parallel flow paths for the cooling gas, distributing the flow evenly across the heat dissipation area while maintaining relatively simple circulation paths. The plate-like structures divide the cooling gas flow into manageable streams that can efficiently traverse the heat dissipation surfaces

Inventive Principle:
Principle #1Segmentation

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration enhances the cooling efficiency of the light source device, extending the lifespan of the solid-state light sources and improving the overall performance by ensuring reliable and effective cooling of the heat receiving and light source portions.

Implementation Method 1

a heat dissipation portion that dissipates heat conducted from the heat receiving portion, wherein the heat dissipation portion includes a plurality of plate-like bodies that extend out along a plane which is specified by a first direction and a second direction intersecting the first direction

Methodology Applied
Scientific EffectConvection: Convection

Implementation Method 2

heat dissipation portion that dissipates heat conducted from the heat receiving portion

Methodology Applied
Scientific EffectHeat conduction: Conduction (thermal)

Implementation Method 3

a shielding portion which is located on an opposite side to the second direction in the heat dissipation portion, and in the periphery of the opening

Methodology Applied
Scientific EffectGas flow:

Data Source

PatentUS9817303B2Light source device, illumination device and projector
Publication Date: 2017.11.14 SEIKO EPSON CORP
  • US9817303B2 patent drawing
  • US9817303B2 patent drawing
  • US9817303B2 patent drawing

AI summary

The heat dissipation portion includes a plurality of plate-like bodies that extend out along a plane which is specified by a first direction and a second direction intersecting the first direction, and are disposed facing each other in a third direction intersecting the first direction and the second direction, a connecting portion which is located on the second direction side in the plurality of plate-like bodies, and is connected to the heat receiving portion, an opening which is located on an opposite side to the second direction in the heat dissipation portion, and a position corresponding to the connecting portion, and a shielding portion which is located on an opposite side to the second direction in the heat dissipation portion, and in the periphery of the opening.