Projector Light Valve Dynamic Angle Adjustment Mechanism

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Solution Overview

Problem

Projectors are limited by design constraints that require a fixed angle between the projection plane and the optical axis of the projection lens, leading to unbalanced image resolution when the focal plane and projection plane are not aligned.

Innovation Solution

A dynamic angle adjustment device for the light valve of a projector, which includes a carrier supported by actuators and elastic members, allowing the light valve to tilt or rotate in real-time to match the orientation of the target projection plane, thereby adjusting the focal plane and achieving balanced image resolution.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If the projection plane is fixed at a specific angle relative to the optical axis, then the image resolution is balanced, but the projector cannot adapt to different projection environments and orientations

Engineering Contradiction:
Improveprojection environment adaptabilityVSAvoidstructure complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The light valve is made dynamically adjustable through a drive mechanism that enables real-time angle adjustment. The carrier supporting the light valve can rotate and tilt under the control of actuators, transforming the static projection system into a dynamic one that adapts to different projection planes and orientations.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The projector is designed with multi-functional capability to project images onto planes with different orientations and angles. By enabling the light valve to adjust its orientation in multiple dimensions, the device can universally adapt to various projection environments including ceiling projection, wall projection at different angles, and oblique projection.

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Manufacturing precision

If the light valve orientation is adjusted to match tilted projection planes, then image resolution remains balanced, but the drive structure becomes more complex

Engineering Contradiction:
Improveimage resolutionVSAvoiddrive structure complexity
Core Design Contradiction:
Manufacturing precisionVSDevice complexity

Solution Approach 1:

The drive mechanism is segmented into independent rotational and tilting components, each controlled by separate actuators. The carrier can rotate about a first axis and tilt about a second axis independently, allowing precise orientation adjustment without requiring a fully complex integrated mechanism.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The carrier acts as an intermediary component between the light valve and the actuators. It provides a simplified interface that translates actuator movements into precise orientation adjustments of the light valve, reducing the overall complexity of the drive structure while maintaining control precision.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Measurement precision

If multiple actuators are used to control light valve orientation in two dimensions, then the adjustment precision is improved, but the device complexity and cost increase

Engineering Contradiction:
Improveangle adjustment precisionVSAvoidactuator quantity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The drive mechanism uses an asymmetric arrangement where one actuator controls rotation about the first axis and another actuator controls tilting about the second axis. This asymmetric control scheme achieves two-dimensional orientation adjustment with only two actuators, optimizing the balance between precision and complexity.

Inventive Principle:
Principle #4Asymmetry

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables the light valve to adjust its orientation in two dimensions, ensuring balanced image resolution across the projection image, even when the target projection plane is tilted up to 45 degrees relative to the optical axis, simplifying the drive structure by using only two actuators on adjacent sides of the carrier.

Implementation Method 1

a first elastic member and a second elastic member, wherein the carrier is connected to an outer frame via the first elastic member and the second elastic member

Methodology Applied
Scientific EffectElasticity: Elasticity

Implementation Method 2

a first part and a second part of the first actuator cooperate with each other to generate a force at a distance

Methodology Applied
Scientific EffectForce at a distance:

Data Source

PatentUS20240323324A1Dynamic angle adjustment device for a projector light valve
Publication Date: 2024.09.26 YOUNG OPTICS
  • US20240323324A1 patent drawing
  • US20240323324A1 patent drawing
  • US20240323324A1 patent drawing

AI summary

A dynamic angle adjustment device for a light valve includes a carrier capable of supporting the light valve, a pair of first axes, a pair of second axes, a first actuator and a second actuator. A first part of the first actuator is disposed on the carrier, a second part of the first actuator is disposed on the second outer frame, and the first part and the second part of the first actuator cooperate with each other to generate a force at a distance. A first part of the second actuator is disposed on the first outer frame, a second part of the second actuator is disposed on the second outer frame, and the first part and the second part of the second actuator cooperate with each other to generate a force at a distance.