Projector Lighting Device Color Balance Correction

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Solution Overview

Problem

The existing projector systems using phosphor-based lighting devices face challenges in maintaining accurate color balance due to temperature-related deterioration of semiconductor lasers and phosphor degradation, leading to shifts in color balance and inefficiencies in light emission, particularly exacerbated by blue crosstalk from yellow fluorescent light.

Innovation Solution

A lighting device and projector system that includes a first light source for yellow fluorescent light, a second light source for blue light, a light sensor to detect the blue component and a distinct color component within the yellow fluorescent light, and a control unit to adjust the luminance of both light sources based on measured light quantities to achieve a predetermined ratio, thereby correcting color balance.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Illumination intensity

If the first blue semiconductor laser and second blue semiconductor laser are used to generate yellow fluorescent light and blue light respectively, then the projector can achieve high brightness and color gamut, but temperature-related deterioration of the semiconductor lasers and phosphor degradation cause shifts in color balance over time

Engineering Contradiction:
ImprovebrightnessVSAvoidcolor balance stability
Core Design Contradiction:
Illumination intensityVSReliability

Solution Approach 1:

The system performs preliminary measurement of the blue component in yellow fluorescent light and stores this information for later compensation. By measuring the blue crosstalk characteristic in advance and using it to calculate correction values, the system proactively addresses color balance deterioration before it affects image quality, thereby maintaining reliable color reproduction over time despite phosphor degradation and laser aging

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The system implements a feedback mechanism where the measured blue component quantity from yellow fluorescent light is used to calculate and apply correction values to the blue light output. This closed-loop control continuously compensates for color balance shifts caused by temperature changes and component degradation, ensuring stable color reproduction while maintaining high brightness output

Inventive Principle:
Principle #23Feedback

2Loss of energy

If the yellow fluorescent light from the phosphor is transmitted through the dichroic mirror together with the blue light, then the light emission efficiency is improved, but blue crosstalk from the yellow fluorescent light interferes with the blue light component and complicates color balance adjustment

Engineering Contradiction:
Improvelight emission efficiencyVSAvoidblue light component detection accuracy
Core Design Contradiction:
Loss of energyVSMeasurement precision

Solution Approach 1:

The system segments the detection process by separately measuring the blue component within yellow fluorescent light using a dedicated blue detection channel. By isolating the blue wavelength measurement from the overall yellow light measurement, the system can precisely quantify blue crosstalk without interference from other wavelengths, enabling accurate compensation while maintaining efficient light transmission through the dichroic mirror

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The system introduces an intermediary measurement step that detects the blue component quantity in yellow fluorescent light before applying correction. This intermediary detection acts as a mediator between the mixed light transmission and final color balance adjustment, allowing the system to maintain high light emission efficiency through the dichroic mirror while accurately compensating for blue crosstalk effects

Inventive Principle:
Principle #24Intermediary (Mediator)

3Manufacturing precision

If the luminance of the first blue semiconductor laser is adjusted to correct color balance, then the color accuracy is improved, but the adjustment time increases and productivity decreases

Engineering Contradiction:
Improvecolor balance accuracyVSAvoidadjustment speed
Core Design Contradiction:
Manufacturing precisionVSProductivity

Solution Approach 1:

The system performs preliminary measurement and calculation of correction values during the manufacturing process. By measuring the blue component in yellow fluorescent light in advance and pre-calculating the necessary luminance adjustment values, the system enables rapid color balance correction during assembly without requiring time-consuming iterative adjustments, thereby improving both color accuracy and production efficiency

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The system replaces manual or iterative mechanical adjustment methods with an automated calculation and control system. By using measured blue component data to automatically calculate correction values and control laser luminance, the system eliminates time-consuming trial-and-error adjustment processes, achieving high color balance accuracy rapidly during manufacturing

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This solution enables precise adjustment of red, green, and blue light ratios, effectively mitigating the effects of temperature-related deterioration and phosphor degradation, ensuring accurate color balance and improved light emission efficiency.

Implementation Method 1

The phosphor wheel has a phosphor region that contains a phosphor that emits yellow fluorescent light in response to excitation by the first blue light

Methodology Applied
Scientific EffectFluorescence: Fluorescence

Implementation Method 2

The dichroic mirror is a color combination element in which the cutoff wavelength is set to approximately 90 nm and has characteristics of high reflectivity for a wavelength component which is shorter than the cutoff wavelength and high transmission for a wavelength component which is longer than the cutoff wavelength

Methodology Applied
Scientific EffectDichroic reflection and transmission: Dichroic Filter

Implementation Method 3

The yellow fluorescent light that is transmitted through the dichroic mirror and the second blue light that is reflected by the other surface of the dichroic mirror are incident to one end surface of the rod integrator along the same light path

Methodology Applied
Scientific EffectLight integration:

Data Source

PatentUS10197898B2Lighting device, projector, display system, and light source adjustment method
Publication Date: 2019.02.05 SHARP KK
  • US10197898B2 patent drawing
  • US10197898B2 patent drawing
  • US10197898B2 patent drawing

AI summary

A lighting device includes: a first light source that supplies yellow fluorescent light; a second light source that supplies blue light; a light sensor that detects the light quantity of a blue component of combined light, in which the yellow fluorescent light and blue light have been combined, and the light quantity of a first color component that is contained in the yellow fluorescent light and that differs from the blue component; and a control unit that adjusts the luminance of the first and second light sources. The control unit acquires each of a first light quantity that is the light quantity of the first color component and a second light quantity that is the light quantity of the blue component in a first state in which the first light source is ON and the second light source is OFF, and acquires a third light quantity.