Projector Polygonal Mirror Cooling Fan Integration

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Solution Overview

Problem

Existing projectors face challenges in cooling their heat-generating components, leading to increased size and inefficiencies due to the need for separate cooling apparatus, which affects the projector's compactness and display quality.

Innovation Solution

A projector design that incorporates a light source apparatus with a rotating transmissive optical part and a fan system to displace the optical path of light and generate airflow for cooling, reducing the need for separate cooling apparatus and enhancing compactness.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Temperature

If a separate cooling apparatus is provided to cool the liquid crystal light valve, then the cooling effect is improved, but the size of the apparatus configuration increases

Engineering Contradiction:
Improvecooling effectVSAvoidsize of apparatus
Core Design Contradiction:
TemperatureVSVolume of moving object

Solution Approach 1:

The patent combines the cooling function with the existing optical scanning mechanism by integrating a fan into the polygonal mirror assembly. The fan is positioned to generate airflow that passes through the liquid crystal light valve, merging the cooling function with the optical path displacement function, thereby eliminating the need for a separate cooling apparatus and reducing overall device size.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The polygonal mirror assembly is given multiple functions: it continues to scan the optical path while also housing a fan that provides cooling functionality. This multi-functional design allows the same structural component to serve both optical scanning and thermal management purposes, avoiding the need for additional dedicated cooling components.

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Temperature

If the light path is displaced to cool the heat generator, then the cooling efficiency is improved, but the optical path control complexity increases

Engineering Contradiction:
Improvecooling efficiencyVSAvoidoptical path control
Core Design Contradiction:
TemperatureVSDevice complexity

Solution Approach 1:

The patent utilizes periodic rotation of the polygonal mirror to achieve both optical scanning and cooling. As the mirror rotates to different positions in its periodic motion, the fan generates airflow that sequentially passes through different regions of the liquid crystal light valve, providing periodic cooling action that leverages the existing scanning motion rather than requiring independent complex control systems.

Inventive Principle:
Principle #19Periodic action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This design effectively cools heat-generating components while maintaining high display quality by ensuring the light is incident on the modulator at optimal angles, reducing brightness and contrast issues, and improving overall projector efficiency.

Implementation Method 1

a first blade part that is coupled to the first transmissive optical part and generates an airflow that cools the first heat generator

Methodology Applied
Scientific EffectForced Convection: Forced Convection

Implementation Method 2

a first transmissive optical part that transmits and outputs the light incident from the light source apparatus

Methodology Applied
Scientific EffectRefraction: Refraction

Data Source

PatentUS20250004355A1projector
Publication Date: 2025.01.02 SEIKO EPSON CORP
  • US20250004355A1 patent drawing
  • US20250004355A1 patent drawing
  • US20250004355A1 patent drawing

AI summary

A projector according to the present disclosure includes a light source, a first heat generator, and an optical apparatus that temporally displaces the optical path of the light output from the light source, the optical apparatus including a first transmissive optical part, a first driver that rotates the first transmissive optical part, and a first blade part that is coupled to the first transmissive optical part and generates an airflow that cools the first heat generator, the first transmissive optical part rotating around a first axis of rotation along a second direction that intersects with a first direction in which the light output from the light source is incident on the first transmissive optical part to displace the optical path of the light, and the first driver rotating the first blade part along with the first transmissive optical part to generate the airflow.