Projector Mount With Geared Multi-Axis Alignment and Theft Lock

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Solution Overview

Problem

Current projector mounts lack quick and precise adjustment capabilities for roll, pitch, and yaw orientations, are bulky, and offer inadequate security against theft, while also being difficult to use and maintain.

Innovation Solution

A projector mount with a device interface and orientation adjustment structure that includes multiple axes of rotation, a geared adjustment mechanism, and a key lock system, allowing for precise adjustments and enhanced security through a compact design.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If multiple separate fasteners are used for pitch and roll adjustments, then security against theft is improved, but adjustment time and complexity increase

Engineering Contradiction:
Improvetheft deterrenceVSAvoidadjustment time
Core Design Contradiction:
ReliabilityVSLoss of time

Solution Approach 1:

The patent combines multiple separate fasteners into a single integrated fastener that simultaneously secures both pitch and roll adjustment mechanisms. This single fastener engages with corresponding receptacles that control multiple degrees of freedom, allowing the projector to be securely mounted against theft while enabling quick adjustment of multiple parameters by loosening just one fastener.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The single fastener design serves multiple functions: it secures the pitch adjustment, secures the roll adjustment, and provides a unified release mechanism for both. The receptacles are designed to engage this single fastener in a way that simultaneously controls multiple adjustment degrees of freedom, making the fastener universal for multiple security and adjustment functions.

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Volume of moving object

If a compact mount design is used, then aesthetic appearance is improved, but adjustment range may be limited

Engineering Contradiction:
Improvemount sizeVSAvoidadjustment range
Core Design Contradiction:
Volume of moving objectVSAdaptability or versatility

Solution Approach 1:

The patent employs dynamic adjustment mechanisms that allow the projector to be positioned across a wide range of angles and orientations within a compact mount structure. The pitch and roll adjustment mechanisms are designed with sufficient travel range to accommodate various projection scenarios while maintaining a low-profile compact appearance when in use. The mount can adapt to different projection distances and screen positions without requiring a bulky structure.

Inventive Principle:
Principle #15Dynamics

3Ease of manufacture

If the projector weight is not balanced on the mount, then installation is simpler, but the mount pulls out of adjustment position

Engineering Contradiction:
Improveinstallation simplicityVSAvoidadjustment position stability
Core Design Contradiction:
Ease of manufactureVSManufacturing precision

Solution Approach 1:

The patent incorporates a balancing mechanism that counteracts the projector's weight to maintain precise adjustment positions. The pitch and roll adjustment mechanisms include friction control or locking features that provide counterbalancing forces to hold the projector steady at any desired angle. This allows the mount to maintain manufacturing precision and adjustment stability without requiring complex counterweight structures, as the balancing is achieved through controlled friction and mechanical advantage in the adjustment mechanisms.

Inventive Principle:
Principle #8Anti-weight (Counterweight)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables quick and precise projector positioning with a compact, secure, and theft-resistant design, allowing for easy adjustments and secure mounting to overhead structures.

Implementation Method 1

a single selectively adjustable friction element for any one or all of the first, second, and third portions of the support structure interface to frictionally resist shifting of the device interface about the first, second, or third, axes of rotation

Methodology Applied
Scientific EffectFriction: Friction

Implementation Method 2

A projector mount with a device interface and orientation adjustment structure that includes multiple axes of rotation, a geared adjustment mechanism

Methodology Applied
Scientific EffectGear mechanism: Gear

Data Source

PatentUS7988119B2Adjustable projector mount
Publication Date: 2011.08.02 LEGRAND AV INC
  • US7988119B2 patent drawing
  • US7988119B2 patent drawing
  • US7988119B2 patent drawing

AI summary

A mount for attaching a projection device to an overhead structure includes a device interface operably attachable to the projection device and a device orientation adjustment structure operably coupled with the device interface. The device orientation adjustment structure has structure defining up to three independent axes for adjustment of projector pitch, roll, and yaw. A single selectively adjustable friction element may be provided to enable projector position to be fixed about for any one or all of the independent axes. A gear adjustment mechanism may be provided to enable fine adjustment of projector position. Moreover, any one or all of the independent axes may pass through the projector device, preferably proximate its center of gravity so that it is self balanced on the mount to ease adjustment.