Projector Mount Friction and Gear Adjustment for Precise Alignment

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Solution Overview

Problem

Current projector mounts lack quick and easy precision adjustment in roll, pitch, and yaw orientations, offer limited security against theft, and have a bulky design, making them inconvenient for use in presentation settings.

Innovation Solution

A projector mount with a device interface and orientation adjustment structure that includes multiple axes of rotation, a geared adjustment mechanism, and a key lock system, allowing for precise positioning and theft deterrence while maintaining a compact size.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If multiple separate fasteners are used for pitch and roll adjustments, then security against theft is improved, but adjustment time and complexity increase

Engineering Contradiction:
Improvetheft resistanceVSAvoidadjustment time
Core Design Contradiction:
ReliabilityVSLoss of time

Solution Approach 1:

The patent combines multiple adjustment functions into a single integrated mechanism. Specifically, a single friction element controls both pitch and roll adjustments simultaneously, eliminating the need for multiple separate fasteners. This merging maintains security through the friction lock while dramatically reducing adjustment time and operational complexity.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The friction element serves multiple functions: it acts as both a pitch adjustment mechanism and a roll adjustment mechanism, while also providing theft resistance. This multi-functional design allows one component to replace what would traditionally require several separate components, resolving the contradiction between security and ease of adjustment.

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Volume of moving object

If a compact mount design is used, then aesthetic harmony and space efficiency are improved, but adjustment range and capability are reduced

Engineering Contradiction:
Improvemount sizeVSAvoidadjustment range
Core Design Contradiction:
Volume of moving objectVSAdaptability or versatility

Solution Approach 1:

The patent employs dynamic adjustment mechanisms that allow the compact mount to achieve full pitch, roll, and yaw adjustment ranges despite its small size. The friction-based continuous adjustment system enables unlimited angular ranges without requiring bulky mechanical structures, maintaining both compactness and full adaptability.

Inventive Principle:
Principle #15Dynamics

3Reliability

If security fasteners requiring special tools are used, then theft deterrence is improved, but ease of operation for legitimate users is reduced

Engineering Contradiction:
Improvetheft deterrenceVSAvoidconvenience of use
Core Design Contradiction:
ReliabilityVSEase of operation

Solution Approach 1:

The patent changes the parameter of security from mechanical complexity (special tool requirements) to physical principle (friction). The friction element provides theft deterrence through adjustable frictional force that can be easily controlled by hand, eliminating the need for special tools while maintaining both security and ease of operation for legitimate users.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables quick and precise adjustment of projector position in roll, pitch, and yaw orientations, provides high security against theft, and maintains a compact size, enhancing usability and security in presentation settings.

Implementation Method 1

a single selectively adjustable friction element for pitch adjustment to frictionally resist rotation of the device interface about a first axis

Methodology Applied
Scientific EffectFriction: Friction

Implementation Method 2

a geared adjustment mechanism, and a key lock system

Methodology Applied
Scientific EffectGear mechanism: Gear

Data Source

PatentUS8297578B2Adjustable projector mount
Publication Date: 2012.10.30 LEGRAND AV INC
  • US8297578B2 patent drawing
  • US8297578B2 patent drawing
  • US8297578B2 patent drawing

AI summary

A mount for attaching a projection device to an overhead structure includes a device interface operably attachable to the projection device and a device orientation adjustment structure operably coupled with the device interface. The device orientation adjustment structure has structure defining up to three independent axes for adjustment of projector pitch, roll, and yaw. A single selectively adjustable friction element may be provided to enable projector position to be fixed about for any one or all of the independent axes. A gear adjustment mechanism may be provided to enable fine adjustment of projector position. Moreover, any one or all of the independent axes may pass through the projector device, preferably proximate its center of gravity so that it is self balanced on the mount to ease adjustment.