Projector Optical Filter and Aperture for Chromatic Aberration Control

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Solution Overview

Problem

Existing interactive projectors face challenges in achieving accurate alignment and calibration due to the need for high-performance imaging devices that can suppress chromatic aberration across broad wavelength bands, leading to blurs and focus issues when capturing both visible and infrared light.

Innovation Solution

A projector system with an imaging section that includes an optical filter and aperture capable of being inserted and extracted, allowing for varying f-numbers to suppress axial chromatic aberration by selectively transmitting light in specific wavelength bands, enabling accurate alignment and calibration for interactive writing on a projection screen.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Manufacturing precision

If an imaging device with high performance is used to suppress chromatic aberration in a broad wavelength band, then both visible light and infrared light can be captured without blurs, but the device complexity and cost increase significantly

Engineering Contradiction:
Improvealignment accuracyVSAvoidimaging device performance
Core Design Contradiction:
Manufacturing precisionVSDevice complexity

Solution Approach 1:

The patent divides the imaging process into two separate modes: one for visible light (pattern image) and one for infrared light (detected light). By using an optical filter that can be inserted or extracted, the system segments the wavelength bands, allowing each mode to be optimized independently rather than requiring a single high-performance device to handle both bands simultaneously.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent changes the f-number parameter of the aperture based on the wavelength band being imaged. By adjusting the f-number to be larger (smaller aperture opening) when imaging visible light and smaller (larger aperture opening) when imaging infrared light, the system optimizes the depth of field and light intensity for each specific wavelength band, thereby suppressing axial chromatic aberration without requiring a complex high-performance imaging device.

Inventive Principle:
Principle #35Parameter changes

2Illumination intensity

If the optical filter is extracted from the light path to capture visible light, then the pattern image can be imaged, but the focal position may not be aligned in positions other than on the optical axis causing blurs

Engineering Contradiction:
Improvelight intensityVSAvoidfocus alignment
Core Design Contradiction:
Illumination intensityVSManufacturing precision

Solution Approach 1:

The patent adjusts the f-number parameter dynamically based on which optical filter is in place. When the visible light cutoff filter is extracted to allow visible light imaging, the system increases the f-number (reduces aperture opening) to increase the depth of field and maintain focus alignment across the entire projection area, not just on the optical axis. This parameter adjustment compensates for the potential focus misalignment that would otherwise occur.

Inventive Principle:
Principle #35Parameter changes

3Ease of operation

If the aperture f-number is kept constant, then the device operation is simple, but axial chromatic aberration occurs due to the difference in wavelength band between image light and detected light

Engineering Contradiction:
Improveoperation simplicityVSAvoidalignment accuracy
Core Design Contradiction:
Ease of operationVSManufacturing precision

Solution Approach 1:

The patent makes the aperture dynamic by automatically adjusting the f-number based on the insertion or extraction state of the optical filter. The control unit detects which filter is in place and相应地 adjusts the aperture opening, making the system adaptive to different wavelength bands. This dynamic adjustment suppresses axial chromatic aberration while maintaining ease of operation, as the adjustment is automated and does not require manual intervention.

Inventive Principle:
Principle #15Dynamics

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution improves the accuracy of alignment and calibration, allowing for reliable interactive projector operations by minimizing axial chromatic aberration and ensuring focus across the entire range of the projection area, even during proximity projections.

Implementation Method 1

an optical filter, which can be inserted and extracted, adapted to reduce the image light from the projection main unit and transmit detected light in a wavelength band other than a wavelength band of the image light

Methodology Applied
Scientific EffectOptical filtering: Filter (optical)

Implementation Method 2

by the aperture varying the f-number in accordance with the insertion and the extraction of the optical filters, it is possible to suppress the axial chromatic aberration caused by the difference in wavelength band between the image light and the detected light

Methodology Applied
Scientific EffectChromatic aberration suppression: Lens

Data Source

PatentUS10048573B2Projector system and imaging device
Publication Date: 2018.08.14 SEIKO EPSON CORP
  • US10048573B2 patent drawing
  • US10048573B2 patent drawing
  • US10048573B2 patent drawing

AI summary

In an imaging section (imaging device), optical filters constituting an optical filter device are inserted and extracted, and an aperture varies an f-number in accordance with the insertion and the extraction of the optical filters. Thus, during the writing operation to the surface of the projection screen, namely during the interactive projector operation, entering of the light in the wavelength band other than that of the detected light DL is suppressed while capturing the detected light DL with the necessary light intensity, and during an alignment (a calibration), the axial chromatic aberration caused by the difference in wavelength band between the pattern image light GL as the image light and the detected light DL is suppressed to achieve an improvement in accuracy.