Projector Light Output Section Geometry for Fluorescence Extraction

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Solution Overview

Problem

Existing light source apparatuses for projectors face challenges in maximizing the efficiency of fluorescence utilization without using angle conversion members like CPCs, resulting in reduced light output on the screen.

Innovation Solution

A light source apparatus with a wavelength conversion member and an output section having specific geometric configurations, including inclined surfaces between 40° and 58°, which integrates a light emitter and a phosphor to enhance fluorescence extraction efficiency.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Loss of energy

If an angle conversion member such as a CPC is provided at the end of the light guide, then the efficiency of light extraction from the light guide is improved, but the device complexity increases and the light output on the screen is reduced

Engineering Contradiction:
Improvelight extraction efficiencyVSAvoiddevice complexity
Core Design Contradiction:
Loss of energyVSDevice complexity

Solution Approach 1:

The patent merges the wavelength conversion member and output section into an integrated structure where the output section serves dual purposes: extracting light from the wavelength conversion member and directing it toward the screen. This eliminates the need for separate angle conversion members like CPCs, reducing device complexity while maintaining light extraction efficiency through the optimized inclined surfaces (40°-58°) that naturally guide light at appropriate angles.

Inventive Principle:
Principle #5Merging (Combining)

2Loss of energy

If an angle conversion member such as a CPC is provided at the end of the light guide, then the efficiency of light extraction from the light guide is improved, but the amount of light on the screen is reduced

Engineering Contradiction:
Improvelight extraction efficiencyVSAvoidamount of light on the screen
Core Design Contradiction:
Loss of energyVSIllumination intensity

Solution Approach 1:

The patent changes the geometric parameters of the output section, specifically the inclination angles of its surfaces (optimized between 40°-58°), to control light extraction and direction. This parameter optimization ensures that light is extracted efficiently from the wavelength conversion member while simultaneously directing sufficient light toward the screen, eliminating the trade-off present in conventional designs with CPCs.

Inventive Principle:
Principle #35Parameter changes

3Productivity

If the cross-sectional area of the output section is optimized with specific inclination angles, then the fluorescence extraction efficiency is improved, but the manufacturing precision requirements increase

Engineering Contradiction:
Improvefluorescence extraction efficiencyVSAvoidmanufacturing precision
Core Design Contradiction:
ProductivityVSManufacturing precision

Solution Approach 1:

The patent specifies a practical range for inclination angles (40°-58°) that balances optical performance with manufacturability. This parameter range is wide enough to accommodate normal manufacturing tolerances while still achieving high fluorescence extraction efficiency, thus avoiding excessive manufacturing precision requirements.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The apparatus achieves higher light output on the screen compared to systems with angle conversion members by optimizing the inclination angles and geometric shapes, thereby improving overall efficiency.

Implementation Method 1

a wavelength conversion member that contains a fluorophore and converts the first light emitted from the light emitter into second light having a second wavelength band different from the first wavelength band

Methodology Applied
Scientific EffectFluorescence: Fluorescence

Data Source

PatentUS12596294B2Light source apparatus and projector
Publication Date: 2026.04.07 SEIKO EPSON CORP
  • US12596294B2 patent drawing
  • US12596294B2 patent drawing
  • US12596294B2 patent drawing

AI summary

A light source apparatus according to an aspect of the present disclosure includes a light emitter, a wavelength conversion member, and an output section. The output section includes a first end section having a first surface facing the wavelength conversion member, a second end section located at the side opposite from the first end section, and second, third, fourth, and fifth surfaces in contact with the first and second end sections. The cross-sectional area of the output section taken along a plane perpendicular to the center axis gradually decreases from the first end section toward the second end section. The second, third, fourth, and fifth surfaces each incline with respect to the first surface. The inclination angle of each of the second, third, fourth, and fifth surfaces with respect to the first surface is greater than or equal to 40° but smaller than or equal to 58°.