Projector Scanning With Rotating Transmissive Optics for Parallel Light

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Solution Overview

Problem

The use of a polygon mirror in projectors impairs the parallelism of light, leading to inefficient use of light emitted from the light source due to changing incidence angles during scanning.

Innovation Solution

A projector design incorporating a light source unit, a first transmissive optical part with parallel planes of incidence and exit surfaces, and rotating parts to scan an image forming region of a light modulation device, with a control device adjusting light intensity based on image information to optimize light usage.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If a polygon mirror is used to scan light across the image forming region, then the scanning function is achieved, but the parallelism of light is impaired and light efficiency decreases

Engineering Contradiction:
Improvescanning functionVSAvoidlight efficiency
Core Design Contradiction:
Ease of operationVSLoss of energy

Solution Approach 1:

The patent removes the polygon mirror from the optical system entirely, replacing it with a rotating mirror that maintains light parallelism while achieving the same scanning function. This extraction of the problematic component resolves the contradiction by eliminating the source of light divergence.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The patent changes the key parameter of the scanning mirror from a polygon shape (with multiple facets causing light divergence) to a simple rotating mirror shape (maintaining light parallelism). This parameter change in the mirror geometry allows scanning to occur without impairing light efficiency.

Inventive Principle:
Principle #35Parameter changes

2Illumination intensity

If the light source output is increased to compensate for light loss during scanning, then light intensity at the image forming region is maintained, but energy consumption increases

Engineering Contradiction:
Improvelight intensity at image forming regionVSAvoidenergy consumption
Core Design Contradiction:
Illumination intensityVSUse of energy by moving object

Solution Approach 1:

The patent converts the previously harmful light divergence caused by the polygon mirror into a beneficial situation where light parallelism is maintained. This allows the system to use light more efficiently, achieving the required illumination intensity without increasing energy consumption.

Inventive Principle:
Principle #22Blessing in disguise (Convert harm into benefit)

Solution Approach 2:

The control device monitors light intensity at the image forming region and adjusts the light source output accordingly. With the rotating mirror maintaining light parallelism, the feedback control can optimize energy usage by only increasing light source output when necessary, rather than continuously operating at high power to compensate for light loss.

Inventive Principle:
Principle #23Feedback

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The design ensures efficient use of light by maintaining parallelism and adjusting light intensity, enhancing light modulation and projection quality.

Implementation Method 1

a first transmissive optical part including a first plane of incidence on which the light emitted from the light source unit is incident, and a first exit surface configured to emit the light incident from the first plane of incidence

Methodology Applied
Scientific EffectRefraction: Refraction

Data Source

PatentUS20250264789A1projector
Publication Date: 2025.08.21 SEIKO EPSON CORP
  • US20250264789A1 patent drawing
  • US20250264789A1 patent drawing
  • US20250264789A1 patent drawing

AI summary

A projector of the present disclosure includes a light source, a transmissive optical part, a rotating part, a light modulation device, and a control device. The light modulation device has an image forming region containing a plurality of pixels. The transmissive optical part rotates about a first rotational axis to scan the image forming region of the light modulation device with light emitted from the light source. The control device selects the light control target pixel based on image information, and performs light control.