Light Source Module Pin Connector for Projector Assembly
Find Innovative SolutionsGenerate Solutions
Solution Overview
Problem
Conventional light source modules in projectors face difficulties in positioning and repairing power cords due to large wire diameters, leading to structural weaknesses and increased maintenance time, with fixed connections occupying internal space and limiting component configuration.
Innovation Solution
A light source module using a pin connector with wider connection pins and pluggable joints, allowing for easier assembly and maintenance, and reducing internal space occupation by orienting wires perpendicular to the connection direction.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Reliability
If the power cord is directly welded to the pad on the light emitting diode substrate, then the connection is secure, but positioning is difficult and welding and repair become complex
Solution Approach 1:
The patent introduces a connector as an intermediary component between the power cord and the light emitting diode substrate. The connector has a first connection portion that connects to the power cord and a second connection portion that connects to the substrate, serving as a mediator that simplifies both connection and positioning processes while maintaining secure electrical connection
2Power
If a wire suitable for larger current is used, then the current capacity increases, but the wire diameter increases making welding and repair more difficult
Solution Approach 1:
The patent segments the power transmission system into three parts: the power cord with thick wire for high current capacity, the connector that interfaces the power cord, and the substrate connection point. This segmentation allows the thick wire to be used only where high current is needed while the connector provides standardized connection interfaces that are easier to manufacture and repair
3Ease of operation
If the power cord is fixed to the pad through screw locking, then the connection is adjustable, but the screw and nut are liable to loosen or damage under pulling force and high temperature
Solution Approach 1:
The connector uses a composite structure combining a metal shell for mechanical strength and resistance to pulling forces, with a plastic insulating portion that provides electrical insulation and thermal protection. This composite material approach maintains connection stability under high temperature and mechanical stress while preventing electrical conduction
4Reliability
If the power cord is fixed through welding or screw locking, then the connection is secure, but the direction of the power cord is hard to adjust and it occupies configuration space
Solution Approach 1:
The patent makes the connector detachable and reconfigurable, allowing the power cord connection direction to be dynamically adjusted. The connector can be removed and reconnected in different orientations, providing adaptability in spatial configuration while maintaining secure electrical connection through the standardized interface
Data Source
AI summary
A projector and a light source module including a light emitting diode element, a pin connector, and two power cords are provided. The light emitting diode element has a first electrode and a second electrode. The pin connector is disposed on the light emitting diode element and has two connection pins, wherein each connection pin has a first connection end and a second connection end, and the two first connection ends respectively contact the first electrode and the second electrode. The two power cords are respectively connected to the first electrode and the second electrode through the two connection pins, wherein each power cord includes a joint and a wire connected to each other, each joint and the corresponding second connection end are mutually plugged along a first axial direction, each wire extends out from the corresponding joint along a second axial direction perpendicular to the first axial direction.