Projector Light Modulation Device With Reflection Element

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Solution Overview

Problem

The challenge is to reduce the size of short focus-type projectors while minimizing the blocking of image light by the light source device, which is typically large and needs to be positioned apart from the projection optical device, affecting the projector's size reduction and image forming performance.

Innovation Solution

The projector design includes a light source device emitting light in a first direction, an image generation device modulating light to generate image light in a second direction, and a projection optical device with a bending member and reflection element that projects image light outside the housing, where the absolute value of the focal length ratio of the reflection element to the projection optical device satisfies 4.0<|f2/f1|<20.0, allowing for a compact design without significant deterioration in image forming performance.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If the light source device is disposed apart from the projection optical device to avoid blocking image light, then image forming performance is maintained, but the projector size cannot be reduced

Engineering Contradiction:
Improveimage forming performanceVSAvoidprojector size
Core Design Contradiction:
ReliabilityVSVolume of moving object

Solution Approach 1:

The patent repositions the light source device from a longitudinal arrangement (along the optical axis) to a lateral arrangement (side-by-side with the projection optical device). This spatial reconfiguration in another dimension allows the light source to be disposed apart from the projection range while maintaining compact overall dimensions, thereby resolving the contradiction between avoiding light blocking and reducing projector size.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Solution Approach 2:

The patent divides the projector into distinct functional modules: the light source device and the projection optical device are separated into independent units positioned side-by-side. This segmentation allows each component to be optimized independently and positioned to avoid interference, enabling both compact size and maintained image forming performance.

Inventive Principle:
Principle #1Segmentation

2Volume of moving object

If the light source device is placed within the projection range to reduce size, then projector size is reduced, but image light is blocked by the light source device

Engineering Contradiction:
Improveprojector sizeVSAvoidimage forming performance
Core Design Contradiction:
Volume of moving objectVSReliability

Solution Approach 1:

The patent transitions from a longitudinal placement (where the light source would be in the projection path) to a lateral placement (side-by-side arrangement). This dimensional change allows the light source to be positioned within the compact projector envelope without intruding into the projection range, thus avoiding light blocking while maintaining reduced size.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

3Reliability

If the focal length ratio of the reflection element is optimized, then image forming performance is maintained, but the optical path becomes more complex

Engineering Contradiction:
Improveimage forming performanceVSAvoidoptical path complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent optimizes the focal length ratio of the reflection element as a key parameter to maintain image forming performance. By carefully selecting and adjusting this optical parameter, the system achieves compact design with the side-by-side arrangement while preserving image quality, balancing performance requirements with optical path simplicity.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration enables a reduction in projector size by minimizing light source interference with the projection range, maintaining image quality, and allowing for a more compact layout without compromising image forming performance.

Implementation Method 1

a reflection element provided on the emission side optical path and configured to reflect the image light made incident thereon and project the image light to an outside of the exterior housing

Methodology Applied
Scientific EffectReflection: Reflection

Implementation Method 2

a bending member configured to bend, in an opposite direction of the first direction, the image light having passed through the incident side optical path

Methodology Applied
Scientific EffectLight bending:

Data Source

PatentUS12078918B2Projector having light modulation device and reflection member
Publication Date: 2024.09.03 SEIKO EPSON CORP
  • US12078918B2 patent drawing
  • US12078918B2 patent drawing
  • US12078918B2 patent drawing

AI summary

A projection optical device includes an incident side optical path on which image light is made incident from a image generation device, a bending member configured to bend the image light having passed through the incident side optical path, an emission side optical path on which the image light bent by the bending member is made incident, the emission side optical path being disposed side by side with the light source device, and a reflection element provided on the emission side optical path and configured to reflect the image light made incident thereon and project the image light to the outside of the exterior housing. The absolute value of f2/f1 satisfies the following expression when a focal length of the projection optical device is represented as f1 and a focal length of the reflection element is represented as f2. 4.0&lt;|f2/f1|&lt;20.0.