Projector Speaker Housing With Integrated Acoustic Sealing

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Solution Overview

Problem

Encapsulating a loudspeaker in an enclosure to improve sound quality and pressure increases the number of parts and assembly man-hours, leading to higher costs in projectors.

Innovation Solution

A projector design that integrates a wall section extending along the loudspeaker's frame, forming a sealed space behind the loudspeaker to isolate sound waves from opposite phases, reducing the need for additional sealing components and minimizing part count.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Stress or pressure

If the loudspeaker is encapsulated in a separate enclosure to improve sound quality and pressure, then sound pressure is improved, but the number of parts increases leading to higher cost and assembly man-hours

Engineering Contradiction:
Improvesound pressureVSAvoidnumber of parts
Core Design Contradiction:
Stress or pressureVSDevice complexity

Solution Approach 1:

The patent combines the enclosure function with the existing housing structure by having the wall section of the housing extend along the frame of the loudspeaker. This integration eliminates the need for a separate enclosure component while maintaining the acoustic sealing function, thereby improving sound pressure without increasing the number of parts or assembly complexity

Inventive Principle:
Principle #5Merging (Combining)

2Reliability

If the loudspeaker is encapsulated in a separate enclosure to prevent low-frequency sound cancellation, then sound quality is improved, but assembly man-hours increase

Engineering Contradiction:
Improvesound qualityVSAvoidassembly man-hours
Core Design Contradiction:
ReliabilityVSProductivity

Solution Approach 1:

The enclosure function is merged into the existing housing wall section that extends along the loudspeaker frame. This integration allows the acoustic sealing to be achieved as part of the existing housing structure, eliminating separate assembly steps for installing a dedicated enclosure and thereby reducing assembly man-hours while maintaining sound quality

Inventive Principle:
Principle #5Merging (Combining)

3Stress or pressure

If a separate enclosure is used to isolate sound waves from opposite phases, then sound pressure is improved, but manufacturing cost increases

Engineering Contradiction:
Improvesound pressureVSAvoidmanufacturing cost
Core Design Contradiction:
Stress or pressureVSEase of manufacture

Solution Approach 1:

The patent merges the enclosure function with the existing housing structure, so that the wall section serving as the enclosure is formed as an integrated part of the housing. This eliminates the need for separate manufacturing and assembly of a dedicated enclosure component, thereby reducing manufacturing cost while maintaining the sound isolation function that improves sound pressure

Inventive Principle:
Principle #5Merging (Combining)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Improves sound pressure by about 3 dB and suppresses chattering noise, while maintaining efficient assembly and reducing costs by integrating the wall section with existing housing components.

Implementation Method 1

the first container has a wall section extending along the frame... forms a sealed space behind the loudspeaker to isolate sound waves from opposite phases

Methodology Applied
Scientific EffectAcoustic isolation: Sound

Data Source

PatentUS12468214B2Projector
Publication Date: 2025.11.11 SEIKO EPSON CORP
  • US12468214B2 patent drawing
  • US12468214B2 patent drawing
  • US12468214B2 patent drawing

AI summary

A projector includes an outer housing, a single inner housing housed in the outer housing and including a first container and a second container, the second container housing a functional element, and a loudspeaker housed in the first container and including a frame, and the first container has a wall section extending along the frame.