Projector Vertical Stacking and Asymmetric Light Divergence

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Solution Overview

Problem

Projectors with speakers positioned at the lower side suffer from sound reflection and vibration issues, affecting sound and image quality due to the installation surface.

Innovation Solution

A projector design with a two-tiered structure where the projection optical unit and speaker section are stacked vertically, with the speaker section positioned above the projection optical unit, and the light emitted from the projection lens having different divergence angles to minimize sound reflection and improve image quality.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of manufacture

If the speaker is disposed at the lower side of the projector, then the structure is simplified and easy to manufacture, but the sound emitted from the speaker is reflected by the installation surface causing indistinct sound quality and image quality deterioration

Engineering Contradiction:
Improvestructural simplicityVSAvoidsound reflection and vibration
Core Design Contradiction:
Ease of manufactureVSObject-affected harmful factors

Solution Approach 1:

The patent applies dimensional change by transitioning from a horizontal arrangement to a vertical stacked arrangement of the speaker and projection optical unit. The speaker is positioned above the projection optical unit in the vertical direction, which changes the spatial dimension of sound emission and prevents sound reflection from the installation surface, thereby resolving the contradiction between manufacturing simplicity and sound quality.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Solution Approach 2:

The patent employs asymmetry in the light flux divergence angles. The light flux has a smaller divergence angle at the speaker side than at the opposite side, creating an asymmetric optical path that avoids the speaker section while maintaining projection quality. This asymmetric design allows the speaker to be positioned above without interfering with the projected image.

Inventive Principle:
Principle #4Asymmetry

2Ease of manufacture

If the speaker is disposed at the lower side of the projector, then the assembly process is simplified, but the vibration of the speaker affects the image quality of the projector

Engineering Contradiction:
Improveassembly simplicityVSAvoidimage quality stability
Core Design Contradiction:
Ease of manufactureVSReliability

Solution Approach 1:

By arranging the speaker vertically above the projection optical unit rather than horizontally adjacent to it, the patent separates the vibration source from the optical path in the vertical dimension. This spatial separation prevents speaker vibrations from directly affecting the projection lens and image quality, while maintaining assembly simplicity through the stacked configuration.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

3Area of stationary object

If the light flux has a small divergence angle at the speaker side, then the blind area in the projected image is minimized, but the light distribution pattern becomes more complex

Engineering Contradiction:
Improveblind area reductionVSAvoidlight flux control complexity
Core Design Contradiction:
Area of stationary objectVSDevice complexity

Solution Approach 1:

The patent applies local quality by creating different divergence angles for different regions of the light flux. The light flux has a smaller divergence angle at the speaker side and a larger divergence angle at the opposite side, optimizing the projection pattern locally in each region. This local optimization reduces blind areas near the speaker while maintaining adequate light distribution elsewhere, without requiring complex overall system redesign.

Inventive Principle:
Principle #3Local quality

Data Source

PatentUS11460758B2Projector
Publication Date: 2022.10.04 SEIKO EPSON CORP
  • US11460758B2 patent drawing
  • US11460758B2 patent drawing
  • US11460758B2 patent drawing

AI summary

A projector according to the present disclosure includes a projection optical unit section including a projection lens, a speaker section, and a chassis having a first holding part configured to hold the projection optical unit section, and a second holding part which is stacked along a first direction with respect to the first holding part, and is configured to hold the speaker section, wherein light emitted from the projection lens spreads toward a second direction perpendicular to the first direction in a plane including the first direction and an optical axis of the projection lens, and in the light emitted from the projection lens, a divergence angle at an opposite side to the first direction with respect to the second direction is smaller than a divergence angle at the first direction side with respect to the second direction.