Proning Face Pack With Moisture Vapor Removal Layer

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Solution Overview

Problem

There is a need for an improved face support pack that controls moisture and friction-induced skin breakdown during prone therapy.

Innovation Solution

A proning head pack with a facial interface layer that is liquid vapor permeable but liquid and air impermeable, a boundary layer that is air impermeable, and a spacer layer configured for air flow, designed to expose the eyes, mouth, and nose, with a moisture vapor removal layer to transmit moisture vapor away from the patient's face while supporting the patient with fluid pressure.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Object-affected harmful factors

If a traditional face support pack is used during prone therapy, then the patient receives support, but moisture accumulates causing skin breakdown

Engineering Contradiction:
Improveskin breakdownVSAvoidmoisture accumulation
Core Design Contradiction:
Object-affected harmful factorsVSQuantity of substance

Solution Approach 1:

The face pack is divided into multiple functional layers: a moisture-wicking layer to absorb and transport moisture away from the face, a spacer layer to maintain air circulation and prevent direct contact between moisture and skin, and a support layer to provide structural support. This segmentation allows each layer to address specific aspects of moisture management and skin protection independently.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The spacer layer acts as an intermediary between the moisture-wicking layer and the patient's face, creating a physical barrier that prevents direct contact between accumulated moisture and the skin. This intermediary layer facilitates air circulation while protecting the skin from harmful moisture effects.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Object-affected harmful factors

If the face pack seals completely to prevent moisture ingress, then moisture control improves, but air flow is blocked causing discomfort

Engineering Contradiction:
Improvemoisture controlVSAvoidair flow
Core Design Contradiction:
Object-affected harmful factorsVSEase of operation

Solution Approach 1:

Different regions of the face pack have different permeability characteristics. The boundary layer is air impermeable to prevent moisture ingress, while the spacer layer contains air-permeable regions that allow controlled air circulation. This local differentiation of properties enables simultaneous moisture control and air flow where needed.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The face pack utilizes composite material construction with layers having different permeability properties. The combination of moisture-wicking materials, air-permeable spacer materials, and air-impermeable boundary materials creates a composite structure that achieves both moisture control and selective air flow functionality.

Inventive Principle:
Principle #40Composite materials

3Force

If fluid pressure is applied to provide support, then patient support improves, but pressure loss compromises support effectiveness

Engineering Contradiction:
Improvesupport forceVSAvoidpressure maintenance
Core Design Contradiction:
ForceVSReliability

Solution Approach 1:

The support layer is designed to provide baseline support even before fluid pressure is applied, and continues to provide support if pressure is lost. This redundant support mechanism ensures that patient safety is maintained regardless of pressure system failures, providing beforehand cushioning against support loss.

Inventive Principle:
Principle #11Beforehand cushioning (Prior cushioning)

Solution Approach 2:

The face pack system allows for dynamic adjustment of fluid pressure parameters to optimize support levels. The boundary layer can be adjusted to be substantially impermeable to water vapor when high support is needed, while the spacer layer maintains air permeability for comfort, enabling parameter changes to balance support and comfort requirements.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The head pack effectively reduces skin breakdown by managing moisture and friction, providing uniform support and maintaining a comfortable environment for the patient during prone therapy.

Implementation Method 1

the facial interface layer being liquid vapor permeable but liquid and air impermeable

Methodology Applied
Scientific EffectVapor permeability: Permeation

Implementation Method 2

a spacer layer disposed between said interface layer and said boundary layer, the spacer layer configured to air flow therethrough

Methodology Applied
Scientific EffectAir flow: Convection

Implementation Method 3

a boundary layer being air impermeable and substantially impermeable to water vapor

Methodology Applied
Scientific EffectAir impermeability: Permeation

Implementation Method 4

the moisture vapor removal layer configured to transmit moisture vapor away from the patient face but not transmit air or liquid

Methodology Applied
Scientific EffectMoisture vapor transmission: Permeation

Data Source

PatentUS12403057B1Proning face pack
Publication Date: 2025.09.02 TURN MEDICAL LLC
  • US12403057B1 patent drawing
  • US12403057B1 patent drawing
  • US12403057B1 patent drawing

AI summary

A face support pack for controlling moisture and friction induced skin breakdown that includes a moisture vapor removal layer.