Propellant Supply Circuit Thermal Management

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Solution Overview

Problem

In the aerospace field, particularly for rocket engines, efficiently cooling heat sources like fuel cells and electronic circuits is challenging due to restricted heat escape paths in space vacuum, and existing solutions lack precise temperature regulation and effective heat evacuation.

Innovation Solution

A supply circuit for a rocket engine that includes a first heat exchanger connected to a cooling circuit of a heat source, with a branch passing through a second heat exchanger, allowing heat from the heat source to be evacuated via a liquid propellant, and the second heat exchanger facilitates the transition of the propellant to a gaseous state to maintain tank pressure, enabling precise temperature regulation and efficient heat transfer.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Loss of energy

If a cooling circuit is directly connected to the propellant supply circuit, then heat evacuation efficiency is improved, but temperature regulation precision deteriorates

Engineering Contradiction:
Improveheat evacuation efficiencyVSAvoidtemperature regulation precision
Core Design Contradiction:
Loss of energyVSMeasurement precision

Solution Approach 1:

The cooling circuit is segmented into two independent circuits: a first cooling circuit that transfers heat from the heat source to a heat exchanger, and a second cooling circuit that uses the propellant to absorb heat from the first circuit. This segmentation allows independent optimization of heat transfer efficiency and temperature regulation for each circuit.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

A first cooling circuit acts as an intermediary between the heat source and the propellant. This intermediate circuit enables heat transfer while allowing independent control of the propellant flow, thus maintaining temperature regulation precision while ensuring efficient heat evacuation.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Temperature

If propellant flows directly through the heat source for cooling, then cooling effectiveness is improved, but pressure control capability deteriorates

Engineering Contradiction:
Improvecooling effectivenessVSAvoidpressure control capability
Core Design Contradiction:
TemperatureVSStress or pressure

Solution Approach 1:

The system is divided into separate cooling and propulsion functions. The cooling circuit handles heat removal independently, while the propellant supply circuit maintains pressure control. This segmentation allows each subsystem to optimize its primary function without compromising the other.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The first cooling circuit serves as an intermediary that decouples the thermal management function from the propellant supply function. This allows the propellant to be used for cooling without directly impacting the pressure control capabilities of the main propellant supply system.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Measurement precision

If a complex cooling system is implemented, then temperature control precision is improved, but system complexity increases

Engineering Contradiction:
Improvetemperature control precisionVSAvoidsystem complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The first cooling circuit serves multiple functions: it cools the heat source, transfers heat to the propellant, and enables temperature regulation. By making this intermediate circuit multi-functional, the system achieves precise temperature control without proportionally increasing overall system complexity.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The propellant serves dual purposes: it cools the heat source through the heat exchanger and simultaneously prepares for its propulsion function. This self-service approach reduces the need for separate dedicated cooling systems, thereby limiting complexity increase while maintaining temperature control precision.

Inventive Principle:
Principle #25Self-service

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This solution allows for precise temperature regulation of heat sources and efficient heat evacuation, even in vacuum conditions, by using a cooling circuit intermediary and a second heat exchanger to transition the propellant to a gaseous state, maintaining internal tank pressure and preventing cavitation in pumps.

Implementation Method 1

a first heat exchanger (18) integrated into a buffer tank (20) of the supply circuit (6)

Methodology Applied
Scientific EffectHeat transfer: Heat Exchanger

Implementation Method 2

said second heat exchanger (23), in which it is possible to ensure the transition to the gaseous state of a flow of the first propellant

Methodology Applied
Scientific EffectEvaporation: Evaporation

Implementation Method 3

the heat generated by the heat source can be evacuated, through the cooling circuit and said first heat exchanger, to the liquid propellant in the supply circuit

Methodology Applied
Scientific EffectThermal conduction: Conduction (thermal)

Data Source

PatentEP2943675B1Propellant supply circuit
Publication Date: 2020.05.13 ARIANEGRP SAS
  • EP2943675B1 patent drawingFigure 1
  • EP2943675B1 patent drawingFigure 2

AI summary

The invention relates to the aerospace field and, in particular, that of rocket-engine-propelled vehicles. In particular, the invention relates to a supply circuit (6) for supplying a rocket engine (2) with at least a first liquid propellant, said circuit comprising: at least a first heat exchanger (18) which can be connected to a cooling circuit (17) of at least one heat source, in order to cool the heat source by transferring heat to the first propellant; and, in addition, downstream of the first heat exchanger (18), a branch (21) extending through a second heat exchanger (23).