Magnetic Propeller Rotor Locking for Wing-Borne Drag Reduction

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Solution Overview

Problem

VTOL aircraft experience drag and efficiency issues during wing-borne flight due to free-wheeling rotors when vertical lift rotors are shut off, as they spin due to airflow.

Innovation Solution

A locking assembly that includes an electric machine with a magnetic assembly to selectively lock propeller rotors in a stationary position during wing-borne flight, using a pivot mechanism and magnetic attraction to prevent rotation and reduce drag.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Use of energy by moving object

If rotors are shut off during wing-borne flight, then energy consumption is reduced, but drag increases due to free-wheeling propellers

Engineering Contradiction:
Improveenergy consumptionVSAvoiddrag
Core Design Contradiction:
Use of energy by moving objectVSObject-affected harmful factors

Solution Approach 1:

The patent replaces traditional mechanical locking mechanisms with a magnetic locking system. The magnetic assembly uses magnetic attraction forces to lock the rotor in position without requiring mechanical contact or complex mechanical linkages, thereby reducing mechanical complexity while effectively preventing free-wheeling drag during wing-borne flight

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The patent changes the operational state of the rotor from rotating to stationary by using magnetic fields. The magnetic assembly alters the physical parameter of rotor position by creating a magnetic lock that holds the rotor stationary, eliminating the harmful free-wheeling effect while maintaining energy efficiency

Inventive Principle:
Principle #35Parameter changes

2Object-affected harmful factors

If a locking mechanism is added to prevent free-wheeling, then drag is reduced, but device complexity increases

Engineering Contradiction:
ImprovedragVSAvoidlocking mechanism complexity
Core Design Contradiction:
Object-affected harmful factorsVSDevice complexity

Solution Approach 1:

The patent replaces traditional mechanical locking mechanisms with a magnetic locking system. The magnetic assembly uses magnetic attraction forces to lock the rotor in position without requiring mechanical contact or complex mechanical linkages, thereby reducing mechanical complexity while effectively preventing free-wheeling drag during wing-borne flight

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The magnetic locking system is designed to engage and disengage automatically based on rotor position and operational state. The system self-regulates by detecting when the rotor should be locked (during wing-borne flight) and when it should be free to rotate (during vertical flight), eliminating the need for complex external control mechanisms

Inventive Principle:
Principle #25Self-service

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The locking assembly effectively prevents rotor free-wheeling, reducing drag and enhancing flight efficiency by maintaining rotors in a stationary position during cruise phases, thereby improving overall aircraft performance.

Implementation Method 1

the first component and the second component align proximal to each other when the first component is in the locked position such that the first component and the second component create a magnetic attraction therebetween to lock the first wall in a stationary position

Methodology Applied
Scientific EffectMagnetic attraction: Magnetism

Data Source

PatentUS12199494B2Locking assembly for a propeller rotor of an aircraft, a rotor assembly for the aircraft, and a method
Publication Date: 2025.01.14 THE BOEING CO
  • US12199494B2 patent drawing
  • US12199494B2 patent drawing
  • US12199494B2 patent drawing

AI summary

A locking assembly for a propeller rotor includes an electric machine having a first mode to energize the electric machine to produce torque and a second mode to deenergize the electric machine to stop production of the torque. A magnetic assembly includes a first component coupled to a first wall via a pivot point, and a second component attached to a second wall. The first component and the second component align proximal to each other when the first component is in a locked position such that the first and second components create a magnetic attraction therebetween to lock the first wall in a stationary position when the electric machine is in the second mode. The first component moves away from the second component to an unlocked position due to rotation of the first wall when the electric machine is in the first mode.