Propeller Nozzle Edge Flow Control

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Solution Overview

Problem

Propeller nozzles experience significant power losses due to turbulence in the edge flow around the propeller blade end regions, leading to reduced performance.

Innovation Solution

The implementation of flow directing means that divert a portion of the peripheral flow away from the gap between the propeller blade end areas and the inner wall of the nozzle onto the propeller face, reducing vortex formation and turbulence by directing edge flow onto the propeller surface.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Loss of energy

If the gap between propeller blade end areas and the inner wall of the nozzle is reduced to minimize circulation losses, then power efficiency is improved, but the risk of collision due to vibrations increases

Engineering Contradiction:
Improvecirculation lossesVSAvoidcollision risk
Core Design Contradiction:
Loss of energyVSReliability

Solution Approach 1:

The propeller blade end areas are given a spherical outer surface that corresponds to a spherical zone on the inner wall of the nozzle. This curved geometry allows the blades to maintain a consistent spherical gap from the nozzle wall while rotating, reducing circulation losses without increasing collision risk. The spherical configuration naturally accommodates vibrational movements while preserving the optimized gap distance.

Inventive Principle:
Principle #14Spheroidality (Curvature)

2Loss of energy

If flow directing means are added to divert edge flow onto the propeller surface, then circulation losses are reduced, but device complexity increases

Engineering Contradiction:
Improvecirculation lossesVSAvoidstructure complexity
Core Design Contradiction:
Loss of energyVSDevice complexity

Solution Approach 1:

The flow directing means are integrated directly into the inner wall of the nozzle, merging the flow control function with the existing nozzle structure. This eliminates the need for separate, additional components and reduces overall device complexity while still achieving the goal of diverting edge flow onto the propeller surface to reduce circulation losses.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The flow directing means act as an intermediary element between the edge flow and the propeller surface, redirecting the flow path without requiring direct mechanical connection to the rotating propeller. This intermediary structure achieves flow control while maintaining simplicity and avoiding complex moving parts.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Power

If the nozzle is designed with a tapered conical shape to increase thrust, then propulsion efficiency is improved, but the gap between propeller blades and nozzle wall becomes non-uniform

Engineering Contradiction:
Improvepropulsion thrustVSAvoidgap uniformity
Core Design Contradiction:
PowerVSShape

Solution Approach 1:

By using spherical surfaces for both the propeller blade end areas and the corresponding zone on the nozzle inner wall, the design accommodates the tapered conical shape of the nozzle while maintaining a uniform spherical gap. The curvature of the spherical surfaces allows the gap to remain consistent despite the changing radial distance caused by the conical taper, thus preserving both propulsion efficiency and gap uniformity.

Inventive Principle:
Principle #14Spheroidality (Curvature)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach minimizes the flow rate through the gap, thereby reducing circulation losses and enhancing the overall performance of the propeller nozzle while maintaining the required minimum gap dimensions.

Implementation Method 1

flow directing means that divert a portion of the peripheral flow away from the gap between the propeller blade end areas and the inner wall of the nozzle onto the propeller face

Methodology Applied
Scientific EffectFlow direction control:

Data Source

PatentEP2570341B1Propeller nozzle
Publication Date: 2016.12.28 BECKER MARINE SYSTEMS GMBH & CO KG
  • EP2570341B1 patent drawingFigure 1
  • EP2570341B1 patent drawingFigure 1A
  • EP2570341B1 patent drawingFigure 2

AI summary

The propeller nozzle (100) has a nozzle (10) and a propeller (20) with multiple propeller blades (22). A flow guiding unit is provided for directing a portion of the flow edge on the propeller surface, and is arranged in the immediate vicinity of a gap, particularly in the direction of flow in front of the gap. The flow guiding unit is formed circumferentially in the circumferential direction of the nozzle, and has a recovery in the inner wall of the nozzle. The recovery is formed as depression (15) in the inner wall of the nozzle.