Propionate Electrolyte Composition for Silicon-Carbon Anode SEI Stability

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Solution Overview

Problem

Secondary batteries using a silicon-carbon material as a negative electrode active material face issues with non-uniform surface structure due to disruption of the solid electrolyte interface (SEI) film at high temperature, leading to increased gas generation and reduced discharge capacity under high-rate conditions.

Innovation Solution

The electrolyte solution is formulated with a specific mass ratio of ethyl propionate to propyl propionate (1.7 to 5.7) along with additives like vinylene carbonate, boron-containing lithium salts, or compounds represented by Formula I, promoting a uniform SEI film formation and enhancing high-rate discharge performance.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a carbonate ester compound is used as the electrolyte solution, then the secondary battery can operate under normal conditions, but the electrolyte solution becomes unstable under high-rate conditions and deteriorates battery performance

Engineering Contradiction:
Improveelectrolyte solution stabilityVSAvoidhigh-rate discharge performance
Core Design Contradiction:
ReliabilityVSProductivity

Solution Approach 1:

The patent changes the chemical composition parameters of the electrolyte solution by replacing carbonate ester compounds with propionate esters (ethyl propionate and propyl propionate) in specific ratios. This parameter change transforms the electrolyte's properties to achieve both stability and high-rate performance, resolving the contradiction between reliability and productivity.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent uses a composite electrolyte system combining multiple propionate ester components (ethyl propionate and propyl propionate) with specific mass ratios, along with additives like vinylene carbonate and boron-containing lithium salts. This composite approach creates synergistic effects that simultaneously improve stability and high-rate discharge performance.

Inventive Principle:
Principle #40Composite materials

2Adaptability or versatility

If the mass ratio of ethyl propionate to propyl propionate is not controlled within 1.7≤a/b≤5.7, then the electrolyte composition can be varied freely, but the surface wettability of silicon-carbon material and SEI film uniformity deteriorate

Engineering Contradiction:
Improveelectrolyte composition flexibilityVSAvoidSEI film uniformity
Core Design Contradiction:
Adaptability or versatilityVSManufacturing precision

Solution Approach 1:

The patent establishes a specific parameter range (1.7≤a/b≤5.7) for the mass ratio of ethyl propionate to propyl propionate. This parameter control ensures optimal surface wettability and SEI film uniformity on silicon-carbon material, resolving the contradiction between composition flexibility and manufacturing precision.

Inventive Principle:
Principle #35Parameter changes

3Power

If the secondary battery is discharged at a high rate, then the power output increases, but the internal impedance increases and gas production increases

Engineering Contradiction:
Improvedischarge powerVSAvoidgas production
Core Design Contradiction:
PowerVSObject-generated harmful factors

Solution Approach 1:

The patent changes the electrolyte composition parameters to use propionate esters with specific ratios and additives, which modifies the electrochemical reactions during high-rate discharge. This reduces gas production while maintaining high power output, resolving the contradiction between power and harmful factors.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent converts the potential harm of high-rate discharge (gas production and impedance increase) into beneficial outcomes by using the specific electrolyte composition to promote uniform SEI film formation, which actually reduces gas production and stabilizes impedance during high-power discharge.

Inventive Principle:
Principle #22Blessing in disguise (Convert harm into benefit)

4Temperature

If the SEI film on silicon-carbon material is disrupted at high temperature, then the battery can operate at elevated temperatures, but the surface structure becomes non-uniform and gas generation increases

Engineering Contradiction:
Improveoperating temperatureVSAvoidgas generation
Core Design Contradiction:
TemperatureVSObject-generated harmful factors

Solution Approach 1:

The patent changes the electrolyte composition to propionate esters with specific ratios and additives, which modifies the SEI film formation characteristics. This enables the battery to operate at high temperatures while maintaining uniform surface structure and reducing gas generation, resolving the contradiction between temperature and harmful factors.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution significantly reduces gas generation and improves cycle characteristics and high-rate discharge performance by ensuring uniform electrode reactions and lithium intercalation/deintercalation, thereby enhancing the battery's kinetic performance.

Implementation Method 1

a uniform SEI film can be formed on the surface of the silicon-carbon material

Methodology Applied
Scientific EffectSolid electrolyte interface (SEI) film formation:

Implementation Method 2

inducing uniform intercalation and deintercalation of lithium on the negative electrode

Methodology Applied
Scientific EffectIntercalation and deintercalation:

Implementation Method 3

the electrode reaction on the negative electrode can be promoted to occur uniformly

Methodology Applied
Scientific EffectIonic conduction: Conduction (electrical)

Data Source

PatentUS20250349902A1Secondary battery and electronic device containing same
Publication Date: 2025.11.13 NINGDE AMPEREX TECHNOLOGY LTD
  • US20250349902A1 patent drawing
  • US20250349902A1 patent drawing
  • US20250349902A1 patent drawing

AI summary

A secondary battery includes a positive electrode, a negative electrode, a separator, and an electrolyte solution. A negative electrode active material of the negative electrode includes a silicon-carbon material. The electrolyte solution includes ethyl propionate and propyl propionate. Based on a total mass of the electrolyte solution, a mass percentage of the ethyl propionate is a %, and a mass percentage of the propyl propionate is b %, and 1.7≤a/b≤5.7. The electrolyte solution further includes at least one of vinylene carbonate, a boron-containing lithium salt, or a compound containing a structural formula represented by Formula I:where, A in Formula I is selected from C2 to C5 alkylenes.