Propionic Acid-Terminated Polymers Mild Hydrolysis

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Solution Overview

Problem

Conventional methods for preparing propionic acid-terminated poly(ethylene glycol) (PEG) polymers, especially high molecular weight ones, face challenges due to harsh reaction conditions that lead to chain cleavage and reduced yields, as they require severe hydrolysis which is not suitable for maintaining the integrity of the polymer backbone.

Innovation Solution

A method involving a Michael addition reaction between a polymer functionalized with a hydroxyl group and a tertiary alkyl acrylate, followed by mild hydrolysis using acids like trifluoroacetic acid, to form propionic acid groups without degrading the polymer chain, utilizing catalysts such as quaternary ammonium hydroxides and organic solvents like dichloromethane.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Manufacturing precision

If conventional hydrolysis methods are used to prepare propionic acid-terminated PEG polymers, then the carboxyl group can be formed, but severe reaction conditions cause chain cleavage and reduced yield

Engineering Contradiction:
Improvepolymer chain integrityVSAvoidreaction yield
Core Design Contradiction:
Manufacturing precisionVSProductivity

Solution Approach 1:

The patent changes the chemical parameters of the hydrolysis process by using milder conditions (room temperature or mild heating, neutral or weakly basic pH) instead of severe conditions (high temperature, strong acid). This parameter change allows the reaction to proceed without causing chain cleavage of the polymer backbone, thereby maintaining both manufacturing precision and productivity

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent employs an intermediary substance (such as a base catalyst or controlled hydrolysis agent) that facilitates the conversion of the propionic acid ester to the carboxyl group under mild conditions. This intermediary enables the reaction to proceed efficiently without requiring severe hydrolysis conditions that would degrade the polymer chain

Inventive Principle:
Principle #24Intermediary (Mediator)

2Reliability

If harsh hydrolysis conditions are applied to form propionic acid groups, then the desired functional group is produced, but the polymer backbone undergoes chain cleavage

Engineering Contradiction:
Improvefunctional group formationVSAvoidpolymer backbone stability
Core Design Contradiction:
ReliabilityVSStability of the object's composition

Solution Approach 1:

The patent modifies the reaction parameters (temperature, pH, catalyst type) to achieve functional group formation under mild conditions that preserve polymer backbone stability. By controlling these parameters, the hydrolysis proceeds reliably to form the carboxyl group without compromising the structural integrity of the polymer chain

Inventive Principle:
Principle #35Parameter changes

3Quantity of substance

If high molecular weight polymers are used, then the desired polymer properties are achieved, but chain cleavage increases under harsh reaction conditions

Engineering Contradiction:
Improvepolymer molecular weightVSAvoidresistance to chain cleavage
Core Design Contradiction:
Quantity of substanceVSReliability

Solution Approach 1:

The patent adjusts reaction parameters to be mild enough to prevent chain cleavage even in high molecular weight polymers. This allows the use of high molecular weight starting materials while maintaining polymer integrity throughout the reaction process, thereby preserving both the desired polymer properties and resistance to degradation

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach allows for the production of propionic acid-functionalized polymers with high yield and minimal chain cleavage, particularly suitable for higher molecular weight polymers, resulting in more stable and pure conjugates with reduced degradation.

Implementation Method 1

a Michael addition reaction between a tertiary alkyl acrylate and a polymer functionalized with at least one hydroxyl group

Methodology Applied
Scientific EffectMichael addition: Chemical Bonding

Implementation Method 2

treating the substituted or unsubstituted propionic acid ester of the polymer with a strong acid, such as (for example) trifluoroacetic acid

Methodology Applied
Scientific EffectHydrolysis: Hydrolysis

Data Source

PatentUS7608663B2Method of preparing propionic acid-terminated polymers
Publication Date: 2009.10.27 NEKTAR THERAPEUTICS INC
  • US7608663B2 patent drawing
  • US7608663B2 patent drawing
  • US7608663B2 patent drawing

AI summary

The invention provides methods for preparing polymers bearing a terminal propionic acid. The method involves first reacting a water soluble and non-peptidic polymer comprising at least one hydroxyl group with a tertiary alkyl acrylate in the presence of a catalyst to form a propionic acid ester of the polymer, wherein the polymer has a weight average molecular weight of at least about 10,000 Da; and then treating the propionic acid ester of the polymer with a strong acid to form a propionic acid of the polymer.