Vehicle Propulsion Cooling via Climate Control Repurposing

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Solution Overview

Problem

Vehicle propulsion subsystems often produce more heat than dedicated cooling subsystems can manage, leading to excessive temperature increases that can damage components.

Innovation Solution

Activating the climate control subsystem to extract heat from the propulsion subsystem by heating the vehicle cabin, and employing additional countermeasures such as opening windows, deactivating the propulsion system, and exposing the propulsion compartment to ambient air to cool the subsystem effectively.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Temperature

If the dedicated cooling subsystem is used to remove heat from the propulsion subsystem, then the propulsion subsystem is cooled under normal conditions, but the cooling subsystem becomes overwhelmed and cannot maintain safe temperatures when heat generation exceeds cooling capacity

Engineering Contradiction:
Improvepropulsion subsystem temperatureVSAvoidcooling subsystem capacity
Core Design Contradiction:
TemperatureVSReliability

Solution Approach 1:

The climate control subsystem, originally designed for cabin temperature regulation, is repurposed to provide propulsion subsystem cooling when the dedicated cooling system is overwhelmed. This multi-functional approach allows the same hardware (climate control subsystem) to serve both cabin comfort and propulsion cooling needs, effectively increasing the total cooling capacity available to the vehicle system.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The climate control subsystem acts as an intermediary cooling mechanism between the propulsion subsystem and the external environment. When the primary cooling subsystem is insufficient, the climate control subsystem mediates heat transfer by circulating coolant through the propulsion subsystem and dissipating heat through the cabin air or external environment, providing an additional heat removal pathway.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Temperature

If multiple countermeasures are employed simultaneously to cool the propulsion subsystem, then cooling effectiveness is enhanced, but system complexity and control difficulty increase

Engineering Contradiction:
Improvepropulsion subsystem temperatureVSAvoidcooling system control
Core Design Contradiction:
TemperatureVSDevice complexity

Solution Approach 1:

The cooling system employs dynamic control strategies where the climate control subsystem operates in different modes depending on the thermal state of the propulsion subsystem. The system can switch between cabin heating mode (when cooling is needed) and normal climate control mode (when cooling demand is low), and can adjust coolant flow rates and fan speeds dynamically to optimize cooling effectiveness while managing complexity through adaptive control rather than fixed complex mechanisms.

Inventive Principle:
Principle #15Dynamics

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Effectively cools the propulsion subsystem, preventing damage and maintaining safe operating temperatures even when the dedicated cooling system is overwhelmed or damaged.

Implementation Method 1

the climate control subsystem can be advantageously activated to heat vehicle cabin air so that the climate control subsystem extracts the heat from the propulsion subsystem, cooling the propulsion subsystem while heating the cabin

Methodology Applied
Scientific EffectHeat transfer: Convection

Data Source

PatentUS10017187B2Vehicle propulsion cooling
Publication Date: 2018.07.10 FORD GLOBAL TECH LLC
  • US10017187B2 patent drawing
  • US10017187B2 patent drawing
  • US10017187B2 patent drawing

AI summary

A temperature of a vehicle propulsion subsystem is measured. At least two countermeasures are actuated, including actuating a vehicle climate control subsystem and opening at least one vehicle window when the temperature exceeds a first threshold.