Electric Propulsion Feed-Forward Control for Transient Power Demand

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Solution Overview

Problem

Conventional electric propulsion systems for aircraft face limitations in dynamic response and efficiency due to the latency in feedback mechanisms, leading to increased weight and cost from oversized generators needed to handle transient power demands, which restricts their implementation in weight-critical applications.

Innovation Solution

An electric propulsion system with an integrated generator-motor controller that uses a feed-forward mechanism to anticipate and manage power demands, allowing for a generator capable of lower peak current usage, thereby reducing weight and cost, and enhancing dynamic response by matching the bandwidth of the generator and prime mover with the electric motor.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a conventional feedback mechanism is used to control generator output voltage, then the generator can maintain stable voltage within tolerance, but the dynamic response is delayed due to inherent latency in the feedback loop

Engineering Contradiction:
Improvevoltage stabilityVSAvoiddynamic response time
Core Design Contradiction:
ReliabilityVSLoss of time

Solution Approach 1:

The patent applies preliminary action by using a feed-forward control mechanism that anticipates power demand changes before they occur. The controller receives a power demand parameter associated with the control signal and uses it to proactively adjust generator field current, eliminating the latency inherent in conventional feedback loops that only react after voltage deviations are detected.

Inventive Principle:
Principle #10Preliminary action

2Power

If the generator is oversized to handle transient power demands, then the system can meet peak power requirements, but the weight and cost of the system increase

Engineering Contradiction:
Improvepeak power capabilityVSAvoidgenerator weight
Core Design Contradiction:
PowerVSWeight of moving object

Solution Approach 1:

The feed-forward control mechanism enables the generator to be properly sized for steady-state operation by anticipating transient power demands. The controller uses the power demand parameter to proactively adjust field current before transients occur, allowing a smaller, lighter generator to meet both steady-state and transient requirements without requiring oversizing for peak conditions.

Inventive Principle:
Principle #10Preliminary action

3Adaptability or versatility

If the prime mover speed is varied to match propulsion requirements, then the system can adapt to changing power demands, but the prime mover operates inefficiently when not at optimal speed

Engineering Contradiction:
Improvepower demand adaptationVSAvoidprime mover efficiency
Core Design Contradiction:
Adaptability or versatilityVSUse of energy by moving object

Solution Approach 1:

The patent applies feedback by using the power demand parameter from the control signal to adjust generator field current, enabling the prime mover to operate at constant optimal speed while the generator adapts to varying power demands. This decouples the prime mover speed from propulsion power requirements, maintaining prime mover efficiency while providing system adaptability through electrical control.

Inventive Principle:
Principle #23Feedback

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The feed-forward control system improves the dynamic response and stability of the propulsion system, enabling more efficient power delivery and reducing the weight and cost of the system, particularly beneficial in aerospace applications by allowing for more dynamic control of propulsion forces.

Implementation Method 1

an electric generator arranged to be driven by the prime mover to generate electric power

Methodology Applied
Scientific EffectElectromagnetic induction: Electromagnetic Induction

Implementation Method 2

an electric propulsion motor; and an integrated generator-motor controller arranged to control the supply of said electric power to the electric propulsion motor

Methodology Applied
Scientific EffectElectromagnetic force: Lorentz Force

Data Source

PatentUS11850951B2Electric propulsion systems
Publication Date: 2023.12.26 HAMILTON SUNDSTRAND CORP
  • US11850951B2 patent drawing
  • US11850951B2 patent drawing
  • US11850951B2 patent drawing

AI summary

An electric propulsion system is provided which includes a prime mover; an electric generator which is arranged to be driven by the prime mover to generate electric power; an electric propulsion motor; and an integrated generator-motor controller arranged to control the supply of said electric power to the electric propulsion motor in response to a control signal. The integrated generator-motor controller is also arranged to feed-forward to the generator a power demand parameter associated with the control signal so as to control the power output of the generator.