Electric Propulsion Load Balancing for Isolated Aircraft Batteries

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

In electric aircraft with multiple isolated battery systems, uneven distribution of electrical loads leads to faster discharge of some batteries, reducing the effective range and flight time due to unequal state of charge across systems.

Innovation Solution

A flight control system adjusts power levels across motors connected to different battery systems using software commands, balancing the electrical load without requiring additional hardware, by commanding more or less power from specific motors to equalize battery state of charge.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If electrical load is distributed across multiple isolated battery systems, then the aircraft can operate with redundant power sources, but the load may not be evenly distributed causing some batteries to drain faster and reducing effective range

Engineering Contradiction:
Improveredundant power sourcesVSAvoideffective range
Core Design Contradiction:
ReliabilityVSDuration of action of moving object

Solution Approach 1:

The flight control system continuously monitors the state of charge of each battery system and dynamically adjusts motor power commands based on this feedback. When one battery system's charge level drops below others, the system automatically reduces power draw from that battery and redistributes load to maintain balanced discharge rates, ensuring all batteries are depleted simultaneously to maximize effective range

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The system dynamically reallocates electrical load distribution across battery systems during flight operations. By continuously adjusting which batteries supply power to which motors based on real-time state of charge levels, the system transforms from a static load distribution approach to a dynamic one that adapts to changing battery conditions, preventing premature depletion of any single battery

Inventive Principle:
Principle #15Dynamics

2Power

If more power is drawn from batteries to increase flight performance, then the aircraft can achieve higher power output, but the battery state of charge becomes unbalanced reducing overall efficiency

Engineering Contradiction:
Improvepower outputVSAvoidflight efficiency
Core Design Contradiction:
PowerVSProductivity

Solution Approach 1:

The system changes operational parameters by adjusting power commands to individual motors based on battery state of charge levels. When a battery's charge level diverges from the group, the flight control system modifies the power draw parameters for motors connected to that battery, dynamically optimizing the balance between maintaining high power output and preserving flight efficiency through balanced load distribution

Inventive Principle:
Principle #35Parameter changes

Data Source

PatentUS20260008557A1System and method for balancing battery systems by electric propulsion unit commands
Publication Date: 2026.01.08 TEXTRON EAVIATION INC
  • US20260008557A1 patent drawing
  • US20260008557A1 patent drawing
  • US20260008557A1 patent drawing

AI summary

The technology described herein relates to, among other topics, an aircraft flight system (or any vehicle system) for balancing loads across different distributed power units (e.g., batteries). In particular, the technology is directed to balancing battery systems (e.g., in aircraft with multiple isolated battery systems used for electric propulsion) using electric propulsion unit commands.