Propulsion Maintenance Planning Using Route-Correlated ML Analysis

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Existing methods for managing propulsion system maintenance in vehicles fail to minimize operational consequences by not effectively correlating maintenance activities with transport routes, leading to inefficient planning and resource allocation.

Innovation Solution

A method using Machine Learning (ML) models, specifically Natural Language Processing (NLP) and Latent Dirichlet Allocation (LDA), to classify maintenance events and identify correlations between transport routes and maintenance categories, enabling better maintenance planning and resource allocation.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If traditional maintenance management methods are used without correlating transport routes and maintenance activities, then operational simplicity is maintained, but maintenance costs and operational disruptions increase

Engineering Contradiction:
Improvemaintenance effectivenessVSAvoidsystem complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent replaces traditional mechanical maintenance scheduling with an AI-based predictive system that uses natural language processing of maintenance records and machine learning to analyze transport route correlations, substituting manual planning with intelligent automated analysis

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The patent introduces AI algorithms and natural language processing models as intermediaries between raw maintenance data and maintenance decision-making, enabling automated correlation analysis between transport routes and maintenance events without direct human intervention in the analysis process

Inventive Principle:
Principle #24Intermediary (Mediator)

2Productivity

If maintenance activities are performed based on traditional scheduling without route correlation, then operational planning is simpler, but maintenance costs and operational disruptions increase

Engineering Contradiction:
Improvemaintenance efficiencyVSAvoidoperational disruption
Core Design Contradiction:
ProductivityVSLoss of time

Solution Approach 1:

The patent performs preliminary analysis of maintenance records and transport route correlations using AI models before scheduling maintenance activities, enabling advance identification of high-risk routes and proactive planning to minimize operational disruptions

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The patent implements a feedback mechanism where maintenance outcomes and route data are continuously analyzed by AI models to refine future maintenance predictions, creating a closed-loop system that improves maintenance timing accuracy and reduces operational disruptions over time

Inventive Principle:
Principle #23Feedback

3Loss of information

If detailed analysis of maintenance records and transport routes is conducted, then maintenance insights and cost optimization improve, but data processing complexity and computational resources increase

Engineering Contradiction:
Improveinformation extractionVSAvoiddata processing complexity
Core Design Contradiction:
Loss of informationVSDevice complexity

Solution Approach 1:

The patent uses natural language processing and machine learning models to automatically extract and analyze information from unstructured maintenance records, replacing manual data processing and information extraction with intelligent automated systems

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The patent creates structured data representations and correlations as copies of the raw maintenance records and route data, enabling efficient analysis of processed information without repeatedly handling the original large-volume unstructured data

Inventive Principle:
Principle #26Copying

Data Source

PatentUS12547989B2Maintenance management of a propulsion system
Publication Date: 2026.02.10 ROLLS ROYCE PLC
  • US12547989B2 patent drawing
  • US12547989B2 patent drawing
  • US12547989B2 patent drawing

AI summary

A method for facilitating maintenance management of a propulsion system, such as an engine, for a vehicle is disclosed. The method comprises obtaining, for each of a plurality of propulsion systems, records of maintenance events experienced by the propulsion system, and records of traversals of transport routes by the propulsion system during a period of propulsion system operation. The method further comprises using a Machine Learning model to classify the recorded maintenance events into a plurality of maintenance categories. The method then comprises identifying, from the classified recorded maintenance events and the records of traversals of transport routes, a correlation between a given maintenance category and the transport routes traversed by propulsion systems during operational periods preceding maintenance events classified into the maintenance category. The correlation may be used in maintenance and/or route planning for propulsion systems.