Propulsion Stage Center of Mass Control via Movable Current Storage

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Solution Overview

Problem

Existing launch rockets face challenges in controlling the first propulsion stage during its return fall to Earth, which limits the ability to achieve a controlled and reusable landing.

Innovation Solution

The propulsion stage is equipped with a rocket body having a longitudinal axis, at least one recoil propulsion unit acting predominantly parallel to the longitudinal axis, and multiple rotor assemblies driven by electric rotor drives. The current storage device, which can be accumulators, capacitors, or fuel cells, is actively displaceable within the propulsion stage, allowing it to shift the center of mass and change the flight attitude during descent.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If additional control nozzles and fan motors are added to enable controlled landing, then landing control capability is improved, but device complexity and mass increase

Engineering Contradiction:
Improvelanding control capabilityVSAvoidnumber of control components
Core Design Contradiction:
Ease of operationVSDevice complexity

Solution Approach 1:

The current storage device serves dual purposes: it provides electrical energy to the rotor drives for generating lift during landing, and simultaneously functions as a movable mass for controlling flight attitude during re-entry and descent. This eliminates the need for separate control nozzles and reduces overall system complexity.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The patent replaces traditional aerodynamic control systems (steering nozzles, control surfaces) with a mass redistribution system. By moving the current storage device to different positions within the propulsion stage, the center of mass is shifted to control flight attitude, substituting mechanical/aerodynamic control with inertial control.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

2Ease of operation

If traditional aerodynamic control elements are used for steering during descent, then steering capability is improved, but mass and device complexity increase

Engineering Contradiction:
Improvesteering capability during descentVSAvoidmass of control components
Core Design Contradiction:
Ease of operationVSWeight of moving object

Solution Approach 1:

The patent replaces aerodynamic control elements (steering nozzles, control surfaces) with a pure mass redistribution system. The movable current storage device shifts the center of mass to achieve attitude control during re-entry and descent, eliminating the need for additional control components and reducing overall mass.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The current storage device, which must be present anyway to power the rotor drives, is made to serve an additional function as a control mass. This self-service approach means the same component provides both energy storage and attitude control, eliminating the need for separate control systems.

Inventive Principle:
Principle #25Self-service

3Ease of operation

If fuel reserves are carried for controlled landing, then landing control capability is improved, but mass to be transported increases

Engineering Contradiction:
Improvecontrolled landing capabilityVSAvoidfuel reserve mass
Core Design Contradiction:
Ease of operationVSWeight of moving object

Solution Approach 1:

The current storage device is made multi-functional, serving both as an energy source for the rotor drives and as a movable mass for attitude control. This eliminates the need for separate fuel reserves dedicated to control operations, as the electrical energy stored in the current storage device powers the rotor drives that provide both lift and control.

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The patent replaces chemical energy-based control (fuel consumption for thrust vectoring) with electrical energy-based control (rotor drives powered by current storage device). This substitution allows for more efficient use of mass, as electrical energy storage is more mass-efficient than carrying additional fuel reserves for control purposes.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This solution enables the propulsion stage to be steered during re-entry and descent without the need for steering nozzles or aerodynamic elements, allowing for controlled flight paths and potentially reusable landing capabilities.

Implementation Method 1

the at least one current storage device can be moved for the purpose of displacement in a direction which lies in a plane right angled to the longitudinal axis or which has a dominant directional component which extends in the radial direction right angled to the longitudinal axis

Methodology Applied
Scientific EffectCenter of mass displacement: Inertia

Data Source

PatentUS20250136296A1Propulsion stage of a launch rocket, launch rocket and method for controlling a propulsion stage
Publication Date: 2025.05.01 LARCH SASCHA
  • US20250136296A1 patent drawing
  • US20250136296A1 patent drawing

AI summary

A propulsion stage, in particular a reusable propulsion stage, comprising: a rocket body having a longitudinal axis; at least one recoil propulsion unit acting substantially parallel to the longitudinal axis; a plurality of rotor assemblies, each drivable by an electric rotor drive including at least one electric motor electrically connected to at least one current storage device configured to supply electrical energy to the at least one electric motor, wherein the at least one current storage device is displaceable within the propulsion stage in a direction located in a plane oriented at a right angle relative to the longitudinal axis or which has a dominant directional component which extends in the radial direction at a right angle relative to the longitudinal axis.