Propulsor Parking Control Using Synchronized Electronic Braking

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Decelerating propulsors in electric multi-propulsion systems, such as electric vertical take-off and landing (eVTOL) aircraft, can cause drumming when not synchronized, necessitating synchronous or asynchronous deceleration to zero velocity.

Innovation Solution

A controller in the aircraft receives signals from propulsor sensors to measure motion parameters, synchronously decelerating multiple propulsors based on these parameters and determining a trajectory for propulsor parking, including decelerating the rate of rotation to zero velocity and orienting the propulsor to a parked position.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If propulsors are decelerated independently without synchronization, then each propulsor can be controlled separately, but drumming occurs and operational safety deteriorates

Engineering Contradiction:
ImproveIndependent propulsor controlVSAvoidOperational safety
Core Design Contradiction:
Ease of operationVSReliability

Solution Approach 1:

The patent merges the deceleration control of multiple propulsors by implementing a centralized controller that coordinates all propulsors. The controller receives motion parameters from sensors on each propulsor and actively synchronizes their deceleration, preventing drumming while maintaining independent control capabilities through coordinated operation.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The system implements feedback control by continuously monitoring motion parameters (such as rotational speed) from sensors on each propulsor. The controller uses this real-time feedback to adjust deceleration commands dynamically, ensuring synchronized operation and preventing drumming while maintaining operational safety.

Inventive Principle:
Principle #23Feedback

2Reliability

If propulsors are synchronously decelerated to zero velocity, then drumming is prevented and safety is improved, but control complexity increases

Engineering Contradiction:
ImproveOperational safetyVSAvoidControl system complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The centralized controller performs multiple functions: it receives motion parameters from all propulsor sensors, processes synchronization data, calculates coordinated deceleration commands, and transmits control signals to all propulsors. This multi-functional approach manages complexity by consolidating control logic in a single system rather than requiring separate control mechanisms for each propulsor.

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Device complexity

If propulsors are decelerated without trajectory planning, then the control process is simpler, but precision of reaching parked position deteriorates

Engineering Contradiction:
ImproveControl process simplicityVSAvoidParking position precision
Core Design Contradiction:
Device complexityVSManufacturing precision

Solution Approach 1:

The controller implements preliminary action by pre-calculating and determining the optimal deceleration trajectory before executing the parking maneuver. The system plans the complete deceleration path in advance, ensuring precise arrival at the parked position while maintaining manageable control complexity through structured trajectory generation.

Inventive Principle:
Principle #10Preliminary action

Data Source

PatentUS20250269973A1Systems and methods for propulsor parking
Publication Date: 2025.08.28 BETA AIR LLC
  • US20250269973A1 patent drawing
  • US20250269973A1 patent drawing
  • US20250269973A1 patent drawing

AI summary

A system for propulsor synchronization using electronic brakes is disclosed. The system includes a controller located in an aircraft configured to receive a first signal from a first propulsor sensor of a plurality of propulsor sensors, the first propulsor sensor configured to measure a first motion parameter of a first propulsor of a plurality of propulsors. The controller may receive a second signal from a second propulsor sensor of the plurality of propulsor sensors, the second propulsor sensor configured to measure a second motion parameter of a second propulsor of the plurality of propulsors. The controller may synchronously decelerate the first propulsor and the second propulsor based on the first motion parameter and the second motion parameter.