Computer-Aided Prosthesis Alignment Using 3D Bone Models

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Solution Overview

Problem

Current computer-aided systems for prosthesis alignment in orthopedic surgery lack reliability and accuracy, particularly in minimally invasive procedures, due to limited visualization and access, leading to potential misalignment and complications such as impingement and dislocation.

Innovation Solution

A computer-aided prosthesis alignment system that includes a processor unit and user interface, generating an articulation interface representation to indicate spatial misalignment between prosthesis and target bone surfaces, using 3D models and imaging data to assist surgeons in precise positioning.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If computer-aided tools are used to assist prosthesis alignment, then alignment accuracy is improved, but system complexity and difficulty of operation increase

Engineering Contradiction:
Improvealignment accuracyVSAvoidsystem complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The system creates a virtual 3D copy of the patient's bone anatomy through pre-operative imaging (CT or MRI scans) to generate a digital bone model. This virtual model allows surgeons to plan and simulate prosthesis placement before actual surgery, improving alignment accuracy without adding physical complexity to the surgical field. The virtual copying enables precise measurement and visualization of alignment parameters.

Inventive Principle:
Principle #26Copying

Solution Approach 2:

The patent replaces complex mechanical alignment tools and physical jigs with software-based computational methods. The system uses image processing algorithms and 3D rendering software to calculate optimal prosthesis positioning, substituting mechanical measurement devices with digital imaging and computer-aided design (CAD) tools that simplify the alignment process.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

2Manufacturing precision

If computer-aided navigation systems are used for prosthesis positioning, then positioning precision is improved, but ease of operation deteriorates due to reduced visualization and access in minimally invasive surgery

Engineering Contradiction:
Improveprosthesis positioning precisionVSAvoidease of operation
Core Design Contradiction:
Manufacturing precisionVSEase of operation

Solution Approach 1:

The system transitions from 2D intraoperative views to 3D virtual models of the bone and prosthesis. By reconstructing bone anatomy in three dimensions from imaging data, the system provides comprehensive spatial information that enhances positioning precision while maintaining compatibility with minimally invasive approaches. The 3D visualization compensates for limited surgical field views.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Solution Approach 2:

The system performs all complex measurements, calculations, and alignment planning before the actual prosthesis implantation. Pre-operative imaging and virtual modeling allow the surgical team to determine optimal positioning parameters in advance, simplifying the intraoperative process and making it more accessible to surgeons performing minimally invasive procedures.

Inventive Principle:
Principle #10Preliminary action

3Reliability

If real-time feedback systems are implemented for alignment monitoring, then alignment reliability is improved, but device complexity and information processing requirements increase

Engineering Contradiction:
Improvealignment reliabilityVSAvoiddevice complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The system provides real-time visual feedback by overlaying the virtual prosthesis model onto the actual surgical field or by displaying alignment status on monitors. This feedback mechanism allows surgeons to verify prosthesis positioning accuracy during implantation, improving alignment reliability through continuous monitoring and immediate correction of deviations.

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The patent introduces a computer software system as an intermediary between the surgeon and the prosthesis alignment process. This software mediator processes imaging data, performs alignment calculations, and presents results in an easily interpretable format, reducing the complexity burden on the surgeon while maintaining high alignment reliability through automated computational analysis.

Inventive Principle:
Principle #24Intermediary (Mediator)

Data Source

PatentUS10470821B2Computer-aided prosthesis alignment
Publication Date: 2019.11.12 BLUE BELT TECH INC
  • US10470821B2 patent drawing
  • US10470821B2 patent drawing
  • US10470821B2 patent drawing

AI summary

Systems and methods for computer-aided alignment and positioning of a prosthesis component onto a target host bone, such as in joint resurfacing arthroplasty, are discussed. A system for can include a processor unit and a user interface unit. The processor unit can receive a target bone model including a first data set representing a target bone surface, and a prosthesis model including a second data set representing a prosthesis surface. The prosthesis, when positioned against the target bone, is configured to at least partially replace the articulation surface. The processor unit can generate an articulation interface representation that indicates spatial misalignment between one or more portions of the prosthesis surface and one or more portions of the target bone surface when the prosthesis model is positioned against the target bone model.