Computerized Prosthesis Alignment System with Transducer

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Solution Overview

Problem

The alignment of prosthetic devices for amputees is currently imprecise and inconsistent, relying on subjective judgment by prosthetists, which affects the functional performance and comfort of the user.

Innovation Solution

A computerized prosthesis alignment system that includes a transducer integrated into the prosthesis to measure socket reactions in the anterior/posterior and right/left planes, while canceling transverse forces, and a master unit for wireless data transmission to a host computer for processing and alignment instructions, utilizing strain gages and a gyroscope for precise alignment adjustments.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If visual alignment methods are used by prosthetists, then the alignment process is simple and quick, but the alignment precision and consistency are poor

Engineering Contradiction:
Improvealignment precisionVSAvoidsystem complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent replaces the mechanical visual alignment method with a computerized measurement system that uses transducers to directly measure socket reactions. This substitution transforms the alignment process from subjective visual estimation to objective quantitative measurement, thereby improving alignment precision while accepting increased system complexity.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The patent introduces transducers as intermediary devices between the prosthesis socket and the measurement system. These transducers convert mechanical socket reactions into measurable signals, serving as a mediator that enables precise quantification of alignment parameters without requiring direct visual assessment by the prosthetist.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Measurement precision

If transducers are integrated into the prosthesis to measure socket reactions, then alignment precision is improved, but the device complexity and cost increase

Engineering Contradiction:
Improvesocket reaction measurement accuracyVSAvoidprosthesis structure complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent merges the transducer components directly into the prosthesis structure, specifically integrating them into the pyramid adaptor and tube clamp adaptor. This integration combines the measurement function with the existing mechanical components, reducing the need for separate external measurement devices and minimizing additional structural complexity.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The transducers serve multiple functions: they measure socket reactions in multiple planes (anterior/posterior and right/left), provide real-time feedback during alignment adjustments, and enable both static and dynamic alignment measurements. This multi-functionality justifies the added complexity by delivering comprehensive measurement capabilities from a single integrated system.

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Reliability

If computerized measurement systems are used, then alignment consistency is improved, but the ease of operation decreases due to complex data processing

Engineering Contradiction:
Improvealignment consistencyVSAvoidoperational simplicity
Core Design Contradiction:
ReliabilityVSEase of operation

Solution Approach 1:

The patent implements a feedback mechanism where the computerized system continuously monitors socket reactions and provides real-time feedback to the prosthetist during alignment adjustments. This feedback loop enables consistent and repeatable alignment measurements while guiding the operator through the process, thereby maintaining ease of operation despite the sophisticated measurement capabilities.

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The alignment system performs automated data processing and analysis, with the computer automatically calculating alignment parameters from the transducer measurements. This self-service capability reduces the manual computational burden on the prosthetist, maintaining operational simplicity while ensuring consistent and reliable alignment results through automated processing.

Inventive Principle:
Principle #25Self-service

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The system provides accurate and consistent alignment of prosthetic devices, enhancing the comfort and functional performance of amputees by quantifying and interpreting moment data for optimal alignment, offering precise adjustments and feedback to prosthetists.

Implementation Method 1

a transducer that can measure the socket reactions in the anterior/posterior plane and the right/left planes

Methodology Applied
Scientific EffectStrain gage measurement: Piezoresistive Effect

Implementation Method 2

utilizing strain gages and a gyroscope for precise alignment adjustments

Methodology Applied
Scientific EffectGyroscope effect: Gyroscope

Data Source

PatentUS9278014B2Method for aligning a prosthesis
Publication Date: 2016.03.08 ORTHOCARE INNOVATIONS LLC
  • US9278014B2 patent drawing
  • US9278014B2 patent drawing
  • US9278014B2 patent drawing

AI summary

A computerized prosthesis alignment system includes a transducer that can measure socket reactions in the anterior/posterior plane and the right/left planes, while canceling or reducing the transverse forces on the measurements of these socket reactions. In addition, the transducer is also capable of determining the axial load or weight experienced by the prosthesis. The computerized prosthesis alignment system is in communication with a host computer. The moment data from the transducer is interpreted by the user via a computer interface. The host computer includes memory for storing one or more applications. These applications receive data from the transducer, interpret the data with discrete algebraic or fuzzy logic algorithms, and display the output numerically and graphically. Applications may also interpret the data to provide analyses to the user for aligning the prosthesis.