Collapsible Prosthesis Delivery Sleeve for Small-Incision Implant Insertion

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Existing methods for inserting prosthetic implants through small surgical incisions are time-consuming, increase infection risk, and result in implant damage due to manual manipulation and the need for single-use sleeves, while lubrication distribution is uneven, prolonging surgery time and increasing costs.

Innovation Solution

A collapsable prosthesis delivery apparatus with a tapered design, expandable opening, and channels for lubricant distribution, allowing multiple uses and even lubrication, reducing manual manipulation time and minimizing implant damage.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Length of moving object

If hand manipulation is used to guide the implant through the incision, then the implant can be inserted through a small incision, but the surgical time increases significantly

Engineering Contradiction:
Improveincision sizeVSAvoidsurgical time
Core Design Contradiction:
Length of moving objectVSLoss of time

Solution Approach 1:

A delivery device is introduced as an intermediary tool between the surgeon and the implant. The device includes a delivery tube with a distal end that can be inserted through a small incision, and the implant is loaded into the delivery tube. The surgeon manipulates the delivery device rather than directly manipulating the implant, enabling controlled insertion through small incisions while reducing surgical time.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The implant is pre-loaded into the delivery tube before the surgical procedure begins. This preliminary preparation eliminates the time-consuming manual manipulation step during surgery, as the implant is already positioned and ready for insertion through the small incision.

Inventive Principle:
Principle #10Preliminary action

2Device complexity

If direct hand manipulation is used, then no additional equipment is needed, but the risk of implant damage increases

Engineering Contradiction:
Improveequipment simplicityVSAvoid implant integrity
Core Design Contradiction:
Device complexityVSReliability

Solution Approach 1:

The delivery device serves as a protective intermediary that interfaces with the implant. The delivery tube provides a controlled environment for implant insertion, preventing direct contact between the surgeon's hands and the implant surface, thereby reducing the risk of contamination and damage while maintaining reasonable equipment simplicity.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Loss of time

If a sleeve is used to slide the implant through the incision, then insertion time is reduced, but the sleeve must be discarded after single use

Engineering Contradiction:
Improveinsertion timeVSAvoidsleeve waste
Core Design Contradiction:
Loss of timeVSLoss of substance

Solution Approach 1:

The delivery device is designed to be reusable rather than disposable. After the implant is delivered, the delivery tube can be cleaned and sterilized for subsequent uses. This recovery and reuse of the delivery device eliminates the waste associated with single-use sleeves while maintaining the time-efficient insertion method.

Inventive Principle:
Principle #34Discarding and recovering

Solution Approach 2:

The delivery device is designed with universal applicability to accommodate different implant sizes and types. The delivery tube can be adjusted or selected in different sizes, and the same basic device structure serves multiple surgical procedures, reducing the need for multiple disposable sleeves.

Inventive Principle:
Principle #6Universality (Multi-functionality)

4Ease of operation

If lubricant is applied to reduce friction, then implant insertion is facilitated, but uneven distribution increases surgical time

Engineering Contradiction:
Improveinsertion easeVSAvoidlubrication time
Core Design Contradiction:
Ease of operationVSLoss of time

Solution Approach 1:

Lubricant is pre-applied to the delivery tube and/or implant before assembly. This preliminary lubrication ensures even distribution of the lubricating agent, facilitating smooth insertion without requiring additional time during the surgical procedure to apply or redistribute the lubricant.

Inventive Principle:
Principle #10Preliminary action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Facilitates efficient, multiple-use implant insertion with even lubrication, reducing surgical time, costs, and minimizing trauma to the patient, while maintaining implant integrity.

Implementation Method 1

at least one channel circumferentially disposed about at least one portion of the internal cavity of the collapsable prosthesis delivery apparatus, the at least one channel being in fluidic communication with the internal cavity

Methodology Applied
Scientific EffectFluidic communication:

Data Source

PatentUS12533223B1Apparatus and method for optimized prosthesis packaging and/or delivery
Publication Date: 2026.01.27 DERBY BRIAN M
  • US12533223B1 patent drawing
  • US12533223B1 patent drawing
  • US12533223B1 patent drawing

AI summary

Described herein relates to an apparatus and method for optimized packaging and/or delivery of at least one prosthesis and/or prosthetic implant into at least one surgical pocket. A prosthesis delivery apparatus is provided, such that at least one prosthesis may be delivered with and/or introduced into a receiving end of the prosthesis delivery apparatus. In addition, the at least one prosthesis may be extruded into a surgical pocket, via an expandable opening of a terminal end of the prosthesis delivery apparatus. Additionally, the prosthesis delivery apparatus may comprise a flexible material, such that the sleeve may manipulate its size and/or shape to accommodate the size and/or shape of the at least one prothesis. The prosthesis delivery apparatus may also be configured to retain its shape and/or size during the at least one prosthesis extrusion, in addition to subsequent the at least one prosthesis extrusion.