Prosthesis Press-Fit Fixation Quantitative Assessment

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Solution Overview

Problem

Current methods lack a quantitative assessment for press-fit fixation in hip replacement surgery, leading to inadequate initial implant stabilization, which results in complications such as aseptic loosening and fractures, due to the complex bone-implant interface and variability in bone density and surgeon technique.

Innovation Solution

A system and method for quantitatively assessing press-fit fixation by monitoring rigidity and elasticity metrics during the insertion of a prosthesis into a bone cavity, using an invasive sensing mechanism to guide the application of force and prevent excessive stress, allowing for standardized and optimal fixation without relying on surgeon proprioception.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If an oversized prosthesis is impacted into an undersized bone cavity to achieve press-fit fixation, then primary implant stability is improved, but the risk of bone fracture increases due to excessive force application

Engineering Contradiction:
Improveprimary implant stabilityVSAvoidbone fracture risk
Core Design Contradiction:
ReliabilityVSObject-affected harmful factors

Solution Approach 1:

The system employs sensors to detect bone density and real-time force feedback during impaction, allowing dynamic adjustment of impact force to achieve optimal press-fit fixation without exceeding bone fracture thresholds. The feedback loop continuously monitors insertion depth, resistance forces, and bone mechanical properties to prevent harmful over-impaction while ensuring adequate initial stability.

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The system changes physical parameters including bone density measurements, impact force magnitude, impaction rate, and prosthesis insertion depth to optimize the press-fit process. By adjusting these parameters based on real-time feedback, the system achieves reliable fixation while adapting to varying bone quality and preventing fracture risks associated with fixed-force impaction methods.

Inventive Principle:
Principle #35Parameter changes

2Ease of operation

If manual mallet-based techniques are used for prosthesis impaction, then surgical simplicity is maintained, but quantitative control and assessment of press-fit fixation quality is lost

Engineering Contradiction:
Improvesurgical simplicityVSAvoidpress-fit fixation quality assessment
Core Design Contradiction:
Ease of operationVSMeasurement precision

Solution Approach 1:

The system replaces manual mallet-based mechanical impaction with a controlled delivery mechanism that provides quantitative force application and real-time feedback. This substitution enables precise measurement of impaction forces, insertion depth, and fixation quality metrics while maintaining the essential impaction function, thereby achieving both operational simplicity and measurement precision.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The system enables autonomous assessment of press-fit fixation quality through integrated sensors and automated analysis algorithms that evaluate insertion depth, force-feedback characteristics, and bone-implant interface properties. This self-service capability provides quantitative fixation assessment without requiring complex external evaluation procedures, maintaining surgical workflow simplicity while delivering precise measurement data.

Inventive Principle:
Principle #25Self-service

3Strength

If screw fixation is used instead of press-fit technique, then immediate mechanical stability is achieved, but risks of neurovascular injury, fretting, metallosis, and osteolysis increase

Engineering Contradiction:
Improvemechanical stabilityVSAvoidneurovascular injury and metallosis risk
Core Design Contradiction:
StrengthVSObject-generated harmful factors

Solution Approach 1:

The system enables press-fit fixation to achieve mechanical stability equivalent to screw fixation by precisely controlling impaction parameters including force magnitude, application rate, and total energy delivered. Through optimized parameter control and real-time feedback, the system achieves sufficient initial stability without the harmful effects associated with screw fixation, eliminating neurovascular injury risks and preventing fretting, metallosis, and osteolysis.

Inventive Principle:
Principle #35Parameter changes

4Ease of operation

If surgeons rely on qualitative proprioceptive senses to assess press-fit fixation, then real-time assessment during surgery is possible, but quantitative precision and consistency across different surgeons are lost

Engineering Contradiction:
Improvereal-time assessment capabilityVSAvoidfixation quality consistency
Core Design Contradiction:
Ease of operationVSMeasurement precision

Solution Approach 1:

The system replaces subjective proprioceptive assessment with objective sensor-based measurement of impaction forces, insertion depth, and fixation characteristics. This substitution provides quantitative precision and eliminates inter-surgeon variability while maintaining real-time assessment capability during the surgical procedure, thereby achieving both operational ease and measurement consistency.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The system provides real-time feedback through sensors that monitor impaction forces, resistance changes, and insertion depth, delivering quantitative assessment data to the surgeon during the procedure. This feedback mechanism maintains the real-time decision-making advantage of proprioceptive assessment while providing objective, measurable, and consistent data that eliminates subjective variability between different surgeons.

Inventive Principle:
Principle #23Feedback

Data Source

PatentUS12193951B2Quantitative assessment of prosthesis press-fit fixation
Publication Date: 2025.01.14 BEHZADI KAMBIZ DR
  • US12193951B2 patent drawing
  • US12193951B2 patent drawing
  • US12193951B2 patent drawing

AI summary

A system and method for quantitatively assessing a press fit value (and provide a mechanism to evaluate optimal quantitative values) of any implant/bone interface regardless the variables involved including bone site preparation, material properties of bone and implant, implant geometry and coefficient of friction of the implant-bone interface without requiring a visual positional assessment of a depth of insertion. The following description is presented to enable one of ordinary skill in the art to make and use the invention and is provided in the context of a patent application and its requirements.