Prosthesis Socket Frame With Textile Ventilation and Padding

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Solution Overview

Problem

Existing prosthesis sockets made of fiber-reinforced plastics are heavy, limit moisture removal, and can cause skin irritation due to airtightness, while frame sockets are bulky and require large volumes.

Innovation Solution

A prosthesis socket with a frame composed of fiber-reinforced plastic and a textile bridging free spaces, where the textile is fixed to the frame to reduce material usage and provide ventilation and padding, using warp-knitted spacer fabric for additional support and air permeability.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Strength

If prosthesis sockets are made of fiber-reinforced plastics with closed walls, then structural integrity and support are improved, but weight increases and moisture removal is limited

Engineering Contradiction:
Improvestructural integrityVSAvoidweight
Core Design Contradiction:
StrengthVSWeight of moving object

Solution Approach 1:

The prosthesis socket is divided into a frame structure and separate textile components. The frame provides structural integrity while the textile components can be selectively positioned to provide padding and ventilation where needed, rather than using solid closed walls throughout.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Different regions of the prosthesis socket have different properties: the frame provides structural support in areas requiring strength, while textile components provide padding and ventilation in areas requiring comfort and moisture management. This local differentiation optimizes both strength and weight.

Inventive Principle:
Principle #3Local quality

2Reliability

If prosthesis sockets are made airtight, then sealing effect is improved, but moisture removal is limited and skin irritation increases

Engineering Contradiction:
Improvesealing effectVSAvoidskin irritation
Core Design Contradiction:
ReliabilityVSObject-affected harmful factors

Solution Approach 1:

The textile components used in the prosthesis socket are inherently porous and breathable, allowing moisture vapor to pass through while maintaining a sealing effect. This prevents moisture accumulation and skin irritation without compromising the reliability of the socket.

Inventive Principle:
Principle #31Porous materials

3Weight of moving object

If frame sockets are used to reduce weight, then weight is reduced, but volume increases and materials become bulky

Engineering Contradiction:
ImproveweightVSAvoidvolume
Core Design Contradiction:
Weight of moving objectVSVolume of moving object

Solution Approach 1:

The prosthesis socket combines a lightweight frame structure with textile components that provide necessary padding and ventilation. This composite approach reduces weight compared to solid plastic sockets while maintaining a compact volume by using materials efficiently.

Inventive Principle:
Principle #40Composite materials

4Ease of operation

If textile components are added to frame sockets, then ventilation and padding are improved, but manufacturing complexity increases

Engineering Contradiction:
Improvewearing comfortVSAvoidmanufacturing complexity
Core Design Contradiction:
Ease of operationVSDevice complexity

Solution Approach 1:

The frame and textile components are merged into a single integrated prosthesis socket structure. The textile components are positioned and secured within the frame during the manufacturing process, creating a unified product that is easier to manufacture than separate components while maintaining wearing comfort.

Inventive Principle:
Principle #5Merging (Combining)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution reduces the weight and improves wearing comfort by allowing air permeability and padding, while maintaining structural integrity and preventing skin irritation.

Implementation Method 1

a textile bridging the free space is fixed to the frame

Methodology Applied
Scientific EffectMechanical support:

Implementation Method 2

allowing air permeability and padding

Methodology Applied
Scientific EffectAir permeability: Permeation

Implementation Method 3

to provide padding, to ensure a sealing effect as part of suction socket technology

Methodology Applied
Scientific EffectPressure distribution:

Implementation Method 4

a prosthesis socket comprising a frame composed of fiber-reinforced plastic having at least one free space

Methodology Applied
Scientific EffectComposite material strength: Composite Materials

Data Source

PatentUS20250262071A1Prosthesis socket and method for producing same
Publication Date: 2025.08.21 OTTO BOCK HEALTHCARE PROD GMBH
  • US20250262071A1 patent drawing
  • US20250262071A1 patent drawing
  • US20250262071A1 patent drawing

AI summary

The invention relates to a prosthesis socket comprising a proximal entry opening and a distal end or a distal end region and a fastening system provided there for a prosthesis component, wherein the prosthesis socket has a frame consisting of a fiber-reinforced plastic material with at least one opening, a textile which spans the opening being fixed to the frame.