Modular Prosthesis Stem Removal Features for Smaller Incisions

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Solution Overview

Problem

Current medical prostheses require larger incisions for installation and removal, which can complicate recovery and increase surgical site complications due to the complexity of coupling and decoupling multiple components.

Innovation Solution

The development of a prosthesis stem system with modular components featuring a body with a male coupling element at one end and a female coupling element at the other, along with engagement elements along the length for torque application, allowing for minimally invasive coupling and decoupling through the use of torquing instruments, facilitating both assembly and disassembly.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Volume of moving object

If modular components with coupling elements are used, then the implant size and incision size are reduced, but the complexity of coupling and decoupling multiple components increases

Engineering Contradiction:
Improveimplant sizeVSAvoidcomplexity of coupling and decoupling
Core Design Contradiction:
Volume of moving objectVSDevice complexity

Solution Approach 1:

The prosthesis stem is divided into multiple modular components (first component, second component, third component) that can be independently inserted and coupled. Each component has specific coupling elements (male and female coupling elements) that enable modular assembly, allowing the overall implant size to be reduced while maintaining functionality through segmented design.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The coupling elements are designed with nested structures where male coupling elements extend from one component and engage with female coupling elements of adjacent components. The engagement elements are disposed between coupling elements and peripheral edges, creating a nested arrangement that simplifies the coupling mechanism while enabling modular assembly through sequential insertion.

Inventive Principle:
Principle #7Nested doll (Nesting)

2Strength

If engagement elements are disposed between coupling elements and peripheral edges, then structural integrity is maintained, but the difficulty of detecting and measuring engagement increases

Engineering Contradiction:
Improvestructural integrityVSAvoiddifficulty of detecting engagement
Core Design Contradiction:
StrengthVSDifficulty of detecting and measuring

Solution Approach 1:

Engagement elements are strategically positioned at specific locations between coupling elements and peripheral edges of the body. This local placement ensures structural integrity is maintained at critical stress points while keeping the overall design simple. The engagement elements provide localized reinforcement without requiring complex detection mechanisms throughout the entire structure.

Inventive Principle:
Principle #3Local quality

Data Source

PatentUS20230285158A1Insertion and removal features for modular stems and associated methods
Publication Date: 2023.09.14 WRIGHT MEDICAL TECHNOLOGY INC
  • US20230285158A1 patent drawing
  • US20230285158A1 patent drawing
  • US20230285158A1 patent drawing

AI summary

An apparatus may include a body extending from a first end to a second end. The first end of the body may include a first coupling element, and the second end of the body may include a second coupling element. The second end of the body may include a first engagement element that extends inwardly into the body and may be disposed between a peripheral edge of the body and the second coupling element. Methods are also disclosed.