Self-Expanding Prosthesis with Tapered Transition

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Solution Overview

Problem

Existing self-expanding endoprosthesis delivery systems face challenges such as unpredictable release and increased risk of device damage or becoming stuck during deployment, due to the self-expanding force causing lateral movement and potential embedding in the delivery sheath.

Innovation Solution

A self-expanding prosthesis composed of shape memory material that can be selectively expanded by heating to a temperature above average body temperature, allowing for precise control over expansion and deployment, with independently expandable sections and a heater system to manage temperature and expansion.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a self-expanding prosthesis is released from the delivery sheath, then the prosthesis expands to its functional diameter, but the self-expanding force causes the device to spring laterally out of the sheath and may become imbedded within the sheath wall

Engineering Contradiction:
Improvepredictability of deploymentVSAvoidlateral springing and embedding
Core Design Contradiction:
ReliabilityVSObject-generated harmful factors

Solution Approach 1:

The patent applies preliminary anti-action by incorporating a tapered transition section that opposes and controls the self-expanding force before full deployment. The taper gradually reduces confinement from the sheath, allowing the prosthesis to expand in a controlled manner rather than springing laterally. This preliminary counter-action to the expansion force prevents harmful lateral movement and embedding while maintaining reliable deployment

Inventive Principle:
Principle #9Preliminary anti-action

Solution Approach 2:

The patent utilizes parameter changes by varying the geometric parameters of the transition section (taper angle, length, and profile) to optimize the controlled expansion process. The gradual change in confinement parameters along the tapered section allows the prosthesis to transition smoothly from a constrained to an expanded state, preventing sudden lateral springing while maintaining deployment reliability

Inventive Principle:
Principle #35Parameter changes

2Ease of operation

If the prosthesis is compressed within a delivery catheter for minimally invasive delivery, then the device can be advanced through convoluted lumens, but the device may become damaged or permanently deformed during delivery

Engineering Contradiction:
Improvedeliverability through convoluted lumensVSAvoidresistance to damage and permanent deformation
Core Design Contradiction:
Ease of operationVSStrength

Solution Approach 1:

The patent applies dynamics by incorporating a transition section that dynamically changes the mechanical constraints on the prosthesis during delivery and deployment. The tapered transition section progressively reduces confinement, allowing the prosthesis to transition from a highly compressed flexible state (suitable for navigation through convoluted lumens) to an expanded rigid state (resistant to damage and capable of providing structural support). This dynamic transition protects the device from permanent deformation while maintaining deliverability

Inventive Principle:
Principle #15Dynamics

3Productivity

If the prosthesis is expanded by self-expanding force after release from the sheath, then the device expands to its functional configuration, but the expansion is unpredictable and may miss the desired target area

Engineering Contradiction:
Improvespeed of expansionVSAvoidpositioning accuracy
Core Design Contradiction:
ProductivityVSMeasurement precision

Solution Approach 1:

The patent applies preliminary action by pre-configuring the transition section to guide and control the expansion process. The tapered geometry is designed in advance to progressively release confinement as the prosthesis expands, ensuring that expansion occurs in a predictable direction and location. This preliminary structural arrangement prevents missed targeting while maintaining rapid expansion, as the transition section is already positioned to control the expansion trajectory before deployment begins

Inventive Principle:
Principle #10Preliminary action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables predictable and controlled deployment of the prosthesis within the patient, reducing complications and allowing for precise positioning and expansion, while minimizing damage to the device and patient tissue.

Implementation Method 1

a prosthesis for deploying within a human body comprising a prosthesis body having a first predetermined shape while in a first phase and a second predetermined shape while in a second phase; wherein a transition from the first phase to the second phase occurs at a temperature above a human body temperature

Methodology Applied
Scientific EffectShape memory effect: Shape Memory Alloy

Implementation Method 2

a transition from the first phase to the second phase occurs at a temperature above a human body temperature

Methodology Applied
Scientific EffectPhase transition: Phase Change

Implementation Method 3

increasing a temperature of the prosthesis above a human body temperature to change a phase of the shape memory material

Methodology Applied
Scientific EffectJoule heating: Joule Heating

Data Source

PatentEP2162101B1Self-expanding prosthesis
Publication Date: 2019.02.20 MICROVENTION INC
  • EP2162101B1 patent drawingFigure 1
  • EP2162101B1 patent drawingFigure 2
  • EP2162101B1 patent drawingFigure 3

AI summary

In one preferred embodiment, a prosthesis is provided that can be selectively expanded by increasing the temperature of the prosthesis within the patient. The prosthesis is composed of a shape memory material that expands when heated to a temperature greater than an average body temperature, allowing the user to selectively heat and therefore expand the prosthesis at a desired location.