Prosthetic Control System Actuator Rotation Adjustment

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Solution Overview

Problem

Current prosthetic control systems face challenges in providing smooth directional and proportional control of prosthetic devices, often resulting in jerky movements due to limited control over actuator movements and positional adjustments.

Innovation Solution

A control system for prosthetic devices that includes a sensor module for detecting orientation changes and a control module for commanding actuators, which adjusts the angle of rotation based on joint limits and positional boundaries, allowing for proportional control through a combination of positional and force control, and alternating between subsets of actuators to achieve smooth movement.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If traditional remote control systems are used to manipulate prosthetic devices, then the control system can operate the device, but the movement becomes jerky and lacks smooth directional and proportional control

Engineering Contradiction:
Improvesmooth directional controlVSAvoidmovement precision
Core Design Contradiction:
Ease of operationVSReliability

Solution Approach 1:

The control system dynamically adjusts the angle of rotation of actuators based on joint limits and positional boundaries. The system evaluates whether the prosthetic device can move in the commanded direction with current angle of rotation and adjusts accordingly, transforming static control into dynamic adaptive control that ensures smooth and precise movements.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The system changes control parameters by combining positional control and force control based on calculated measured impedance. Compliance sensors detect compliance of structures and maintain force balance, allowing the system to adapt control parameters in real-time to achieve smooth proportional control without jerky movements.

Inventive Principle:
Principle #35Parameter changes

2Speed

If the control module commands actuators to move in the commanded direction without adjustment, then the response is fast, but the movement may exceed joint limits or positional boundaries

Engineering Contradiction:
Improveresponse speedVSAvoidpositional accuracy
Core Design Contradiction:
SpeedVSManufacturing precision

Solution Approach 1:

The control module performs preliminary evaluation before commanding actuator movement by assessing whether the prosthetic device can move in the commanded direction with current angle of rotation. This preliminary check prevents commands that would exceed joint limits or positional boundaries, ensuring both fast response and high positional accuracy.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The system uses feedback from compliance sensors and position sensors to continuously monitor actuator positions and adjust control commands. The measured impedance calculation and force balance maintenance provide real-time feedback that ensures movements remain within joint limits and positional boundaries while maintaining fast response.

Inventive Principle:
Principle #23Feedback

3Device complexity

If multiple actuators are controlled simultaneously without alternation, then the control system is simple, but the movement becomes unsmooth and jerky

Engineering Contradiction:
Improvecontrol system complexityVSAvoidmovement smoothness
Core Design Contradiction:
Device complexityVSEase of operation

Solution Approach 1:

The control system segments actuator control by alternating between subsets of actuators rather than controlling all actuators simultaneously. This segmentation of control commands allows for smoother coordinated movement while maintaining manageable system complexity through structured actuator management.

Inventive Principle:
Principle #1Segmentation

Data Source

PatentUS11666462B2System for control of a prosthetic device
Publication Date: 2023.06.06 DEKA PRODUCTS LP
  • US11666462B2 patent drawing
  • US11666462B2 patent drawing
  • US11666462B2 patent drawing

AI summary

A control system for control of a prosthetic device having a plurality of actuators receives an orientation signal indicative of a desired movement. The control system evaluates whether the prosthetic device may move as desired with a current angle of rotation and commands at least one actuator to move the prosthetic device as desired by maintaining the current angle of rotation or by adjusting the angle of rotation if the prosthetic device cannot move as desired with the current angle. The control system may alternate between commanding a first subset of actuators and a second subset of actuators each time the orientation signal is indicative of a neutral position. The control system may include a position sensor and a compliance sensor and may command at least one actuator based on a combination of positional control using the position sensor and force control using the compliance sensor.