Prosthetic Foot Friction Element Mitigates Clearance Noise

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Prosthetic feet with heel height adjustment mechanisms suffer from clearance-induced noise due to relative movement between the foot part and lower leg part, making it difficult to easily release and relock the connection without tools or outside help.

Innovation Solution

Incorporating a friction element between the foot part and lower leg part to apply a frictional torque that counteracts pivoting, slowing down the movement caused by clearance and reducing noise.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If a clearance is provided in the connection between foot part and lower leg part to enable pivot movement for heel height adjustment, then the ease of operation is improved, but noise is generated due to hard impacts during pivoting

Engineering Contradiction:
Improveease of heel height adjustmentVSAvoidimpact noise
Core Design Contradiction:
Ease of operationVSObject-generated harmful factors

Solution Approach 1:

A damping element is pre-installed in the connection between the foot part and lower leg part to cushion the hard impacts that occur during pivoting movements. This beforehand cushioning prevents the noise-generating impacts while maintaining the clearance necessary for heel height adjustment, thus resolving the contradiction between ease of operation and noise reduction.

Inventive Principle:
Principle #11Beforehand cushioning (Prior cushioning)

2Object-generated harmful factors

If prior art solutions like spring-loaded pins or wrap springs are used to prevent clearance-induced movement, then noise is reduced, but the ease of operation deteriorates due to difficulty in releasing the locking

Engineering Contradiction:
Improveimpact noiseVSAvoidease of releasing locking
Core Design Contradiction:
Object-generated harmful factorsVSEase of operation

Solution Approach 1:

The harmful impact noise is isolated and absorbed by a separate damping element that is inserted into the connection between foot part and lower leg part. This extraction of the noise-generating impact function allows the main locking mechanism to remain simple and easy to operate, while the damping element independently handles the noise reduction without interfering with the ease of releasing the locking.

Inventive Principle:
Principle #2Taking out (Extraction)

3Object-generated harmful factors

If a damping element is inserted into the connection between foot part and lower leg part, then impact noise is reduced, but the device complexity increases

Engineering Contradiction:
Improveimpact noiseVSAvoidcomplexity of connection mechanism
Core Design Contradiction:
Object-generated harmful factorsVSDevice complexity

Solution Approach 1:

The damping element is merged with the existing connection structure between the foot part and lower leg part. By integrating the noise-reducing function into the existing connection mechanism rather than adding a separate complex system, the device complexity is minimized while still achieving effective impact noise reduction.

Inventive Principle:
Principle #5Merging (Combining)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The friction element mitigates the impact noise by slowing down the relative movement between the components, allowing for easier adjustment of pivot angles without tools and reducing noise to an imperceptible level.

Implementation Method 1

at least one friction element, which is arranged between the foot part and the lower leg part and applies a frictional torque that counteracts a pivoting of the foot part relative to the lower leg part

Methodology Applied
Scientific EffectFriction: Friction

Data Source

PatentUS20230301804A1Prosthetic foot
Publication Date: 2023.09.28 OTTOBOCK SE & CO KGAA
  • US20230301804A1 patent drawing
  • US20230301804A1 patent drawing
  • US20230301804A1 patent drawing

AI summary

The invention relates to a prosthetic foot witha foot part 2 anda lower leg part 4 that is connected to the foot part 2 such that it can be pivoted about a pivot axis 6 and that can be locked in various pivot angles relative to the foot part 2,the connection between the lower leg part 4 and the foot part 2 having a clearance in the pivot direction when the foot part 2 is locked on the lower leg part 4, the prosthetic foot having at least one friction element 14 arranged between the foot part 2 and the lower leg part 4 and applying a frictional torque that counteracts a pivoting of the foot part 2 relative to the lower leg part 4 when the foot part 2 is locked relative to the lower leg part 4.