Prosthetic Knee Posture Control Using Sensor Fusion Drift Correction

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Solution Overview

Problem

Existing prosthetic leg systems face challenges in accurately controlling posture due to errors in angular velocity sensor detection, particularly when versatility across various motion scenes is required, as current filtering methods are not sufficient to correct these errors effectively.

Innovation Solution

A knee joint system that utilizes a posture calculator based on hypercomplex numbers derived from both angular velocity and angle sensors, allowing for correction of posture calculations using a filter like a Kalman or complementary filter, and includes a calibration unit to estimate and cancel drift in the angular velocity sensor.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If an angular velocity sensor is used to calculate posture, then it becomes possible to perform posture control considering rotation and movement, but detection errors occur that prevent highly accurate posture control

Engineering Contradiction:
Improveposture control capabilityVSAvoiddetection accuracy
Core Design Contradiction:
Adaptability or versatilityVSMeasurement precision

Solution Approach 1:

The patent combines data from both angular velocity sensors and angle sensors to calculate posture. By merging the rotational detection capability of angular velocity sensors with the positional accuracy of angle sensors, the system achieves both versatile posture control and high detection accuracy, resolving the contradiction between adaptability and measurement precision.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The system uses angle sensor data as feedback to correct accumulated errors from angular velocity integration. This feedback mechanism continuously refines the posture calculation, maintaining high accuracy while preserving the dynamic posture control capabilities provided by angular velocity sensing.

Inventive Principle:
Principle #23Feedback

2Measurement precision

If a filter is applied to correct angular velocity sensor errors, then detection accuracy improves, but versatility across various motion scenes becomes insufficient

Engineering Contradiction:
Improvedetection accuracyVSAvoidmotion scene adaptability
Core Design Contradiction:
Measurement precisionVSAdaptability or versatility

Solution Approach 1:

The patent implements a universal correction approach that works across various motion scenes by combining multiple sensor types rather than using scene-specific filters. The angle sensor provides a reference frame that can correct angular velocity sensor errors regardless of the specific motion context, achieving both high accuracy and broad versatility.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The system dynamically adjusts the weighting and integration parameters when combining angular velocity and angle sensor data based on the current motion state. This allows the correction mechanism to adapt to different motion scenes while maintaining consistent accuracy, resolving the contradiction between precision and versatility.

Inventive Principle:
Principle #35Parameter changes

3Speed

If angular velocity sensor data is used for posture calculation, then real-time posture control is achieved, but sensor drift accumulates and reduces calculation reliability

Engineering Contradiction:
Improveresponse speedVSAvoidcalculation reliability
Core Design Contradiction:
SpeedVSReliability

Solution Approach 1:

The angle sensor serves as an intermediary reference that periodically corrects the accumulated drift from angular velocity integration. This intermediary measurement provides a reliable reference point that resets error accumulation while maintaining the real-time responsiveness of the angular velocity-based control system.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The system performs preliminary correction of angular velocity sensor drift using angle sensor data before proceeding with posture control calculations. By proactively eliminating accumulated errors, the system maintains both real-time responsiveness and long-term calculation reliability.

Inventive Principle:
Principle #10Preliminary action

Data Source

PatentEP4018974B1Knee joint, posture calculator, method of controlling knee joint, and program for controlling knee joint
Publication Date: 2023.11.29 NABTESCO CORP
  • EP4018974B1 patent drawingFigure 1
  • EP4018974B1 patent drawingFigure 2~3
  • EP4018974B1 patent drawingFigure 4

AI summary

A posture calculator that calculates the posture of a moving object based on a first hypercomplex number derived based on a detection result from an angular velocity sensor (108) for detecting an angular velocity of the moving object and a second hypercomplex number that is derived based on a detection result from an angle sensor (110) for detecting an angle of the moving object and that has the same number of terms as that of the first hypercomplex number.