Prosthetic Socket with Sensor-Driven Adjustable Panels

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Solution Overview

Problem

Amputees face challenges in maintaining a comfortable and effective fit with prosthetic limbs due to variations in residual limb volume and shape throughout the day, especially those with sensory loss, as existing adjustable sockets rely heavily on user skill and judgment.

Innovation Solution

A prosthetic limb socket with a rigid support member featuring cantilevered support portions and adjustable panels, adjustable via cords or motors, and equipped with sensors to adapt interior volume, temperature, oxygen levels, and pressure, allowing for automatic adjustments and improved fit.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If adjustable panels are added to the socket, then adaptability to residual limb volume changes is improved, but device complexity increases

Engineering Contradiction:
Improveadaptability to residual limb volume changesVSAvoiddevice complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The socket is divided into fixed support portions and adjustable panels, allowing selective modification of the socket interior volume without replacing the entire socket structure. This segmentation enables adaptability while maintaining structural integrity.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The adjustable panels can be moved between different positions (protruding into or out of the socket) to dynamically change the interior volume, allowing the socket to adapt to varying residual limb volumes throughout the day.

Inventive Principle:
Principle #15Dynamics

2Ease of operation

If automatic adjustment mechanisms with sensors are implemented, then ease of operation is improved, but device complexity increases

Engineering Contradiction:
Improveease of operationVSAvoiddevice complexity
Core Design Contradiction:
Ease of operationVSDevice complexity

Solution Approach 1:

The socket automatically adjusts itself based on sensor feedback without requiring user intervention. The system monitors residual limb conditions and makes adjustments autonomously, eliminating the need for user skill and judgment.

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

Sensors continuously monitor residual limb volume, shape, and conditions, providing feedback to the adjustment mechanism to automatically modify the socket fit, ensuring optimal comfort and performance throughout the day.

Inventive Principle:
Principle #23Feedback

3Adaptability or versatility

If multiple adjustable panels are used, then manufacturing precision requirements increase

Engineering Contradiction:
Improveadjustability of socket fitVSAvoidmanufacturing precision
Core Design Contradiction:
Adaptability or versatilityVSManufacturing precision

Solution Approach 1:

By dividing the adjustable portion into multiple independent panels, each panel can be manufactured and adjusted separately, reducing the overall manufacturing precision requirements compared to a single large adjustable structure.

Inventive Principle:
Principle #1Segmentation

Data Source

PatentEP3678609B1Prosthetic limb socket
Publication Date: 2022.11.02 BLATCHFORD PRODS
  • EP3678609B1 patent drawingFigure 1A
  • EP3678609B1 patent drawingFigure 1B
  • EP3678609B1 patent drawingFigure 1C

AI summary

Prosthetic Limb Socket A prosthetic limb socket (1) comprises a rigid support member (3) comprising a distal base portion (5) and a plurality of support portions (7, 9) extending proximally from the base portion (5), a plurality of adjustable panels (13A, 13P) disposed between the support portions (7, 9) of the support member (3) and cords (15D, 15P) for adjusting a radial position of the panels relative to the support portions. The cords (15D, 15P) may be manually tightened or tightened by means of motor. Sensors (21)are deployed to provide for automatic adjustment of the position of the panels (13A, 13P) relative to the support portions (7, 9).