Protease Surface Mutations for Stability Under Harsh Conditions

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Solution Overview

Problem

Current enzyme systems, such as serine proteases, face challenges in maintaining activity and functionality under adverse conditions like oxidative agents, chelating agents, extreme temperatures, and pH variations, which limits their effectiveness in applications like cleaning and feed industries.

Innovation Solution

Engineered protease variants with combinable mutations at selected surface positions that affect charge and hydrophobicity are developed, enhancing properties like proteolytic activity, protein expression, and stain removal performance, specifically targeting positions like 24, 45, 101, 109, 118, 213, and 217 in subtilisin enzymes.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If wild-type subtilisin enzymes are used, then the enzyme system is simple and cost-effective, but the enzyme activity and stability are diminished under adverse conditions such as oxidative agents, chelating agents, extreme temperatures, and pH variations

Engineering Contradiction:
Improveenzyme stabilityVSAvoidenzyme structure complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent applies parameter changes by introducing specific amino acid mutations at defined positions in the subtilisin enzyme sequence. These mutations alter the enzyme's physical and chemical parameters (such as charge distribution and hydrophobicity) to enhance its stability and activity under adverse conditions. The mutations are made at specific positions (e.g., positions 24, 45, 101, 109, 118, 213, 217) to optimize the enzyme's performance while maintaining a relatively simple overall structure.

Inventive Principle:
Principle #35Parameter changes

2Reliability

If enzyme variants with improved stability are developed through multiple mutations, then the enzyme performance under adverse conditions is enhanced, but the complexity of enzyme engineering and characterization increases

Engineering Contradiction:
Improveenzyme stabilityVSAvoidenzyme engineering complexity
Core Design Contradiction:
ReliabilityVSEase of manufacture

Solution Approach 1:

The patent applies segmentation by dividing the enzyme engineering process into discrete, manageable steps. Each mutation is introduced and characterized separately at specific positions in the enzyme sequence. This modular approach allows the complex task of creating stable enzyme variants to be broken down into smaller, more manageable experiments, making the overall engineering process more systematic and reproducible.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent systematically varies specific parameters (amino acid sequences at defined positions) to optimize enzyme performance. By changing parameters at specific locations rather than randomly mutating the entire sequence, the complexity of engineering is reduced while still achieving the desired stability improvements.

Inventive Principle:
Principle #35Parameter changes

3Productivity

If wild-type proteases are used in cleaning applications, then the formulation is simple, but the stain removal activity and protein expression level performance are insufficient

Engineering Contradiction:
Improvestain removal activityVSAvoidprotease variant complexity
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The patent introduces specific amino acid changes at defined positions to enhance the protease's catalytic activity and substrate binding characteristics. These parameter changes result in improved stain removal performance and protein expression levels in cleaning applications, while the overall enzyme structure remains relatively simple compared to fully engineered multi-functional enzymes.

Inventive Principle:
Principle #35Parameter changes

Data Source

PatentUS20120003718A1Protease Comprising One Or More Combinable Mutations
Publication Date: 2012.01.05 DANISCO US INC
  • US20120003718A1 patent drawing
  • US20120003718A1 patent drawing
  • US20120003718A1 patent drawing

AI summary

The present invention provides engineered protease variants. In particular, the protease variants comprise combinable mutations at selected surface positions that affect the charge and/or hydrophobicity of the enzyme to enhance at least one desired property of the resulting variant enzyme in a chosen application. Compositions comprising the protease variants, and methods for using the same are also provided.