Electronic Protection Device Auxiliary Power Segmentation

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Solution Overview

Problem

Current electronic protection devices for low voltage electric lines lose operability and data processing capabilities when tripped, limiting user access to fault information and increasing maintenance challenges due to reliance on non-volatile memory and large bistable displays.

Innovation Solution

The electronic protection device maintains control unit functionality and provides user information even in a tripped state through auxiliary contacts that keep the control unit powered, allowing data processing and fault indication, while maintaining a compact size and cost-effectiveness.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of manufacture

If the control unit is powered directly from the electric line without auxiliary power supply, then the device is self-supplied and cost-effective, but the control unit loses operability when the device trips

Engineering Contradiction:
Improvecost-effectivenessVSAvoidcontrol unit operability
Core Design Contradiction:
Ease of manufactureVSReliability

Solution Approach 1:

The power supply system is segmented into two independent paths: main power contacts for the electric line and auxiliary power contacts for the control unit. This segmentation allows the control unit to maintain operability through the auxiliary path even when the main path interrupts power during tripping events.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Auxiliary power contacts act as an intermediary power supply path between the electric line and the control unit. These contacts remain closed during tripping events, providing continuous power to the control unit when the main power path is interrupted.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Loss of information

If non-volatile memory is used to store fault information, then data is preserved after tripping, but the user can only access information after reclosing the device

Engineering Contradiction:
Improvefault information preservationVSAvoidinformation access delay
Core Design Contradiction:
Loss of informationVSLoss of time

Solution Approach 1:

The control unit maintains continuous operability through auxiliary power contacts during tripped states, enabling continuous information display and access. This eliminates the interruption in useful action that occurs with non-volatile memory systems where the control unit must be re-powered to access stored information.

Inventive Principle:
Principle #20Continuity of useful action

3Ease of operation

If a bistable display is used to show fault information during tripped state, then user information access is improved, but the device size and manufacturing cost increase

Engineering Contradiction:
Improveinformation accessibilityVSAvoiddevice size
Core Design Contradiction:
Ease of operationVSDevice complexity

Solution Approach 1:

The control unit serves itself by maintaining operability through the auxiliary power contacts, continuously powering the standard display without requiring a specialized bistable display. This self-service approach eliminates the need for complex display mechanisms while maintaining information accessibility.

Inventive Principle:
Principle #25Self-service

Data Source

PatentUS10580607B2Electronic protection device
Publication Date: 2020.03.03 ABB (SCHWEIZ) AG
  • US10580607B2 patent drawing
  • US10580607B2 patent drawing
  • US10580607B2 patent drawing

AI summary

An electronic protection device for a LV electric line including at least a phase conductor and a neutral conductor, comprising: input terminals and output terminals, at which said electronic protection device is electrically connected respectively with an electric power source and with an electric load through said phase and neutral conductors; a control unit comprising a controller including data processing resources; one or more pairs of main contacts electrically connected with corresponding one or more input and output terminals and adapted to be mutually coupled or separated; one or more pairs of auxiliary contacts electrically connected with corresponding one or more input terminals and with said control unit and adapted to be mutually coupled or separated; a handle movable in a first position corresponding to a closed state of said electronic protection device, in a second position corresponding to a tripped state of said electronic protection device or in a third position corresponding to an open state of said electronic protection device; an operating mechanism adapted to operate said main contacts, said auxiliary contacts and said handle; a tripping unit adapted to actuate said operating mechanism in response to an activation by said control unit. Said main contacts and said auxiliary contacts are coupled when said electronic protection device is in said closed state with said handle in said first position. Said main contacts are separated and said auxiliary contacts are coupled when said electronic protection device is in said tripped state with said handle in said second position. Said main contacts and said auxiliary contacts are separated when said electronic protection device is in said open state with said handle in said third position.