Protective Case with Dielectric Liner for 5G Signal Integrity

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Solution Overview

Problem

Protective cases for electronic devices with 5G antennas often interfere with radio frequency signals, causing signal degradation and reduced communication capabilities due to their materials' electrical characteristics, particularly at frequencies above 3 GHz.

Innovation Solution

A protective case design featuring an inner cushion liner with a material having a lower dielectric constant than the outer shell, specifically in regions proximal to antenna areas, to minimize signal interference while maintaining mechanical protection.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Strength

If the protective case uses materials with high dielectric constant for mechanical protection, then the mechanical protection performance is improved, but the radio frequency signal transmission is degraded

Engineering Contradiction:
Improvemechanical protection performanceVSAvoidradio frequency signal transmission
Core Design Contradiction:
StrengthVSReliability

Solution Approach 1:

The protective case employs different materials with different dielectric constants in different regions. The first region uses a material with a first dielectric constant optimized for mechanical protection, while the second region uses a material with a second dielectric constant optimized for RF signal transmission. This local differentiation allows each region to perform its specific function optimally without compromising the other.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The protective case is constructed as a composite structure combining materials with different dielectric constants. This composite approach allows the case to simultaneously achieve the mechanical strength needed for protection and the electromagnetic properties needed for optimal 5G signal transmission, resolving the contradiction between mechanical performance and RF performance.

Inventive Principle:
Principle #40Composite materials

2Ease of manufacture

If the protective case uses uniform material composition for manufacturing simplicity, then the ease of manufacture is improved, but the signal interference is increased

Engineering Contradiction:
Improvemanufacturing simplicityVSAvoidsignal interference
Core Design Contradiction:
Ease of manufactureVSObject-generated harmful factors

Solution Approach 1:

Rather than using a uniform material composition throughout, the protective case implements local quality variations by using different materials in different regions. The first region uses a material optimized for mechanical protection while the second region uses a material optimized for RF signal transmission. This approach accepts increased manufacturing complexity as a necessary trade-off to eliminate signal interference.

Inventive Principle:
Principle #3Local quality

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution effectively reduces signal degradation, ensuring reliable communication with 5G networks by optimizing the dielectric properties of the case materials without compromising mechanical performance.

Implementation Method 1

The second material has a lower dielectric constant than the first material in at least a preferred frequency range of the electronic device

Methodology Applied
Scientific EffectDielectric constant: Dielectric Permittivity

Data Source

PatentUS11722167B2Protective case for electronic device
Publication Date: 2023.08.08 OTTER PRODUCTS LLC
  • US11722167B2 patent drawing
  • US11722167B2 patent drawing
  • US11722167B2 patent drawing

AI summary

A protective cover configured for use with an electronic device having antenna regions. The protective cover comprises a protective shell configured to receive the electronic device when the electronic device is installed in the protective cover. The protective shell is configured to contact and cover at least portions of the back and sides of the electronic device when the electronic device is installed in the protective shell. The protective shell includes a first material and a second material where the second material has a dielectric constant that is different than a dielectric constant of the first material in at least one operating frequency range of the electronic device. The second material is present in regions of the protective shell that are in proximity to the antenna regions of the installed electronic device.