Protective Flaps for Surface Covering Strips

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Existing surface covering devices face accelerated degradation of longitudinal strips and their beads due to severe abrasion and exposure to UV radiation and corrosive vapors, leading to short lifespan and frequent replacements.

Innovation Solution

The device incorporates flaps along its longitudinal edges that isolate the beads from the atmosphere and sun's rays, combined with a continuous locking system and high-strength materials like ultra-high molecular weight polyethylene fibers, to protect the strips from degradation and ensure secure anchoring during deployment and retraction.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If the longitudinal strips and bead are exposed to the atmosphere during deployment, then the covering device can be easily installed and operated, but the strips and bead degrade rapidly due to abrasion, UV radiation, and corrosive vapors

Engineering Contradiction:
Improveease of deploymentVSAvoidlifespan of longitudinal strips
Core Design Contradiction:
Ease of operationVSReliability

Solution Approach 1:

The patent employs a flexible protective flap made of durable material that extends along the longitudinal edges of the cover. This flap acts as a protective shell that can be positioned to shield the bead and longitudinal strip from environmental degradation while allowing the cover to remain flexible and easy to deploy. The flap is integrated into the cover structure, maintaining ease of operation while extending the lifespan of the longitudinal strips by protecting them from abrasion, UV radiation, and corrosive vapors.

Inventive Principle:
Principle #30Flexible shells and thin films

2Strength

If high-strength materials like ultra-high molecular weight polyethylene fibers are used for the longitudinal strips, then the strips resist abrasion better, but the device complexity increases

Engineering Contradiction:
Improveabrasion resistance of longitudinal stripsVSAvoidmaterial selection complexity
Core Design Contradiction:
StrengthVSDevice complexity

Solution Approach 1:

The patent utilizes composite material construction for the protective flap, combining durable, abrasion-resistant materials with UV and chemical corrosion resistance. By integrating these specialized materials into a single protective component rather than requiring the entire longitudinal strip system to be made of high-strength materials, the solution achieves enhanced protection while managing device complexity. The flap acts as a sacrificial protective layer that shields the underlying longitudinal strip.

Inventive Principle:
Principle #40Composite materials

3Reliability

If the bead is continuously locked in the rail opening during deployment, then the cover remains securely anchored, but the bead is subjected to constant stress that accelerates degradation

Engineering Contradiction:
Improveanchoring securityVSAvoidlifespan of bead
Core Design Contradiction:
ReliabilityVSDuration of action of stationary object

Solution Approach 1:

The protective flap is positioned to provide beforehand cushioning and protection for the bead and longitudinal strip before they are subjected to operational stresses. By shielding these components from environmental degradation mechanisms (UV radiation, corrosive vapors, abrasion) during both deployed and retracted states, the flap reduces cumulative stress and degradation, thereby extending the lifespan of the bead while maintaining secure anchoring when the cover is deployed.

Inventive Principle:
Principle #11Beforehand cushioning (Prior cushioning)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution significantly extends the lifespan of the covering device by protecting the longitudinal strips from abrasion, UV radiation, and corrosive vapors, maintaining structural integrity and operational efficiency while reducing maintenance needs.

Implementation Method 1

to lock it by wedging it under the adjacent wing of the corresponding rail as the cover unwinds during the drum's translation in the first direction

Methodology Applied
Scientific EffectWedge: Wedge

Implementation Method 2

capable, when a portion of each bead is wedged under the adjacent wing of the corresponding rail, of isolating the portion of the longitudinal band corresponding to the wedged bead portion, either from the atmosphere prevailing between the inner face of the deployed portion of cover and the covered surface portion, or from solar rays

Methodology Applied
Scientific EffectPhysical barrier isolation: Physical Containment

Data Source

PatentEP3433451B1Device for covering a surface including protective flaps
Publication Date: 2020.04.01 BECOFLEX
  • EP3433451B1 patent drawingFigure 1~2(d)
  • EP3433451B1 patent drawingFigure 3(a)~3(d)
  • EP3433451B1 patent drawingFigure 4~5(d)

AI summary

The present invention relates to a device for covering a surface, which comprises: (a) a covering of which each longitudinal edge is provided with a longitudinal strip ending in a flap; (b) a rotatably mounted drum capable of winding or unwinding the covering, and movable on rails placed on either side of said surface; (c) a system for continuous locking / unlocking of the flap in the rails during the translation of the drum, in which the covering comprises at least one flap which makes it possible to isolate the portion of the longitudinal strip corresponding to the stuck flap portion, either from the atmosphere contained between the inner surface of the deployed covering portion and the covered surface portion, or from solar radiation.