Protein Ionic Liquid Thermoplastic Biocompatibility

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Solution Overview

Problem

Industrial thermoplastics are chemically and biologically inert, making them incompatible with biological materials, limiting the incorporation of biomolecules and resulting in inefficient surface-functionalization techniques with low biomolecule densities, which hinders biodegradability and biocompatibility improvements.

Innovation Solution

The use of protein ionic liquids, which are soluble in polymer melts and resistant to high temperatures, allowing for the uniform incorporation of functional proteins like antibodies and enzymes into thermoplastics through high-temperature processing, creating biologically active composites.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If surface-functionalization techniques are used to add biomolecules to plastics, then biocompatibility is improved, but the surface density of biomolecules remains low and the process is inefficient

Engineering Contradiction:
ImprovebiocompatibilityVSAvoidsurface density of biomolecules
Core Design Contradiction:
Adaptability or versatilityVSProductivity

Solution Approach 1:

The patent changes the fundamental parameter of biomolecule incorporation from surface-level attachment to bulk-phase integration. By dissolving proteins in ionic liquids and incorporating them throughout the plastic matrix during processing, the system achieves both high biocompatibility and high biomolecule density simultaneously, resolving the contradiction between these two parameters.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent introduces ionic liquids as an intermediary medium that enables protein dissolution and uniform distribution within the plastic matrix. This intermediary allows biomolecules to be incorporated at high concentrations throughout the bulk material rather than being limited to surface attachment, thereby achieving both high biocompatibility and high productivity.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Ease of manufacture

If high temperatures are used for thermoplastic processing, then the plastic becomes processable, but proteins denature and lose biological activity

Engineering Contradiction:
ImproveprocessabilityVSAvoidbiological activity
Core Design Contradiction:
Ease of manufactureVSReliability

Solution Approach 1:

The patent changes the physical state parameter of proteins by dissolving them in ionic liquids, which protects them during high-temperature processing. The ionic liquid medium maintains protein stability at temperatures that would otherwise cause denaturation, enabling both easy manufacturing and preservation of biological activity.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

Ionic liquids serve as a protective intermediary between the high-temperature plastic processing environment and the temperature-sensitive proteins. This intermediary medium allows the proteins to withstand the harsh processing conditions while maintaining their biological activity, resolving the contradiction between processability and reliability.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Adaptability or versatility

If proteins are incorporated into thermoplastics, then biodegradability is improved, but the chemical incompatibility between proteins and plastics prevents uniform distribution

Engineering Contradiction:
ImprovebiodegradabilityVSAvoiduniformity of protein distribution
Core Design Contradiction:
Adaptability or versatilityVSStability of the object's composition

Solution Approach 1:

The patent changes the solubility parameter of proteins by dissolving them in ionic liquids, which are then incorporated into the molten plastic matrix. This parameter change enables uniform distribution of proteins throughout the plastic bulk, overcoming the chemical incompatibility that would otherwise prevent homogeneous mixing and limit biodegradability improvements.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent creates a composite system consisting of plastic matrix, ionic liquid, and dissolved proteins. This composite approach allows the incompatible components (proteins and plastics) to be combined uniformly through the mediating ionic liquid, achieving both improved biodegradability and stable homogeneous composition.

Inventive Principle:
Principle #40Composite materials

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach enables the creation of bioplastics with enhanced biodegradability, reduced waste, and improved biocompatibility, as well as the introduction of bioactivity into non-traditional plastics, with proteins evenly distributed throughout the material for consistent biological activity.

Implementation Method 1

Protein ionic liquids are well suited for creating complex composites with incompatible and dissimilar materials by possessing enhanced solubility in neat polymer liquids

Methodology Applied
Scientific EffectSolvation: Solvation

Implementation Method 2

thermal resistance to extreme temperatures

Methodology Applied
Scientific EffectThermal resistance:

Implementation Method 3

blending a protein ionic liquid with the thermoplastic

Methodology Applied
Scientific EffectMixing:

Data Source

PatentUS20230103798A1Stabilized protein ionic liquid applications
Publication Date: 2023.04.06 THE GOVERNMENT OF THE UNITED STATES AS REPRESENTED BY THE SECRETARY OF THE AIR FORCE
  • US20230103798A1 patent drawing
  • US20230103798A1 patent drawing
  • US20230103798A1 patent drawing

AI summary

A method for modifying the properties of balsa wood comprises infiltrating a protein ionic liquid comprising polymerized dopamine into delignified balsa wood. A method of making an optically active protective coating comprises mixing protein ionic liquid comprising polymerized dopamine with ethyl acetate-based or water-based nail polish. A method of making a thermoplastic having biological activity comprises melting a thermoplastic; and blending a protein ionic liquid with the thermoplastic; and cooling the thermoplastic protein ionic liquid blend to a solid state. The thermoplastic is a hot glue stick. The protein ionic liquid comprises antibodies, enzymes, or fluorescent proteins. A method of making a chymotrypsin protein ionic liquid/thermoplastic material comprises mixing cationized chymotrypsin and anions of poly(ethylene glycol) 4-nonylphenyl 3-sulfopropyl ether to form a chymotrypsin and anion complex; lyophilizing and melting the cationized chymotrypsin and anion complex to form a water-free ionic liquid; blending the chymotrypsin ionic liquid with molten hot glue/thermoplastic.