Biodegradable Protein-Polysaccharide Microcapsule Shell

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Solution Overview

Problem

Existing encapsulation technologies using polymer shells for active substances are not easily biodegradable, leading to persistent microplastics, which is a drawback as they do not degrade easily under ambient conditions.

Innovation Solution

Microcapsules with a shell composed of negatively charged proteins, positively charged polysaccharides, and optionally an inorganic salt capable of crosslinking via non-covalent bonds, encapsulating non-aqueous liquid active substances immiscible with water, providing excellent release profiles and degradability.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If polymer shells are used for encapsulation, then encapsulation stability is improved, but biodegradability deteriorates leading to persistent microplastics

Engineering Contradiction:
Improveencapsulation stabilityVSAvoidmicroplastic persistence
Core Design Contradiction:
ReliabilityVSObject-generated harmful factors

Solution Approach 1:

The shell is constructed as a composite material comprising both protein and polysaccharide components, combining the structural stability benefits of polymers with the biodegradability of natural materials. This composite structure maintains encapsulation integrity while enabling environmental degradation, thus resolving the contradiction between stability and biodegradability.

Inventive Principle:
Principle #40Composite materials

Solution Approach 2:

The invention changes the chemical composition parameters of the shell from synthetic polymers to natural protein-polysaccharide composites. This parameter change transforms the material properties to achieve both desired stability and improved biodegradability, eliminating microplastic persistence while maintaining functional performance.

Inventive Principle:
Principle #35Parameter changes

2Stability of the object's composition

If non-covalent crosslinking is used, then shell stability is improved, but crosslinking strength deteriorates compared to covalent bonds

Engineering Contradiction:
Improveshell stabilityVSAvoidcrosslinking strength
Core Design Contradiction:
Stability of the object's compositionVSStrength

Solution Approach 1:

Inorganic salt ions serve as intermediary agents that facilitate crosslinking between protein and polysaccharide components through non-covalent interactions. These ionic intermediaries enable stable shell formation with appropriate flexibility, balancing structural integrity with biodegradability requirements.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The invention changes the bonding mechanism from strong covalent bonds to controlled non-covalent crosslinking mediated by inorganic salts. This parameter change in bonding type provides sufficient shell stability while maintaining material flexibility and biodegradability, resolving the strength-stability trade-off.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The microcapsules offer stable formulations with controlled release profiles and degrade easily, preventing the formation of microplastics, thus addressing the persistence issue of traditional polymer-based encapsulation technologies.

Implementation Method 1

iii) optionally an inorganic salt IS capable of crosslinking components protein PR and polysaccharide PS via formation of non-covalent bonds

Methodology Applied
Scientific EffectNon-covalent bonding: Chemical Bonding

Implementation Method 2

i) at least one protein PR that is overall negatively charged, ii) at least one polysaccharide PS that is overall positively charged

Methodology Applied
Scientific EffectElectrostatic interaction: Ion Repulsion/Attraction

Data Source

PatentUS20240058782A1New Microcapsules Containing Active Substances
Publication Date: 2024.02.22 BASF SE
  • US20240058782A1 patent drawing
  • US20240058782A1 patent drawing

AI summary

Microcapsule having a shell and a core, wherein said core contains a non-aqueous liquid, said non-aqueous liquid being one or more liquid (at 21° C.) active substances or one or more active substances dissolved in a solvent S, solvent S being immiscible with water, and wherein said shell contains i) at least one protein PR that is overall negatively charged, ii) at least one polysaccharide PS that is overall positively charged, and iii) optionally an inorganic salt IS capable of crosslinking components protein PR and polysaccharide PS via formation of non-covalent bonds.