Protic Co-Catalysts for Hydrogen Evolution Reaction

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Solution Overview

Problem

Current hydrogen production by electrolytic splitting of water is inefficient and costly due to reliance on rare and expensive catalysts like platinum, limiting its scalability and competitiveness with fossil fuel-based methods.

Innovation Solution

The use of protic co-catalysts that provide protons to the catalyst in the hydrogen-evolving reaction, increasing the rate of hydrogen production without being consumed, and potentially stabilizing pH and reducing energy requirements.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If platinum or other rare catalysts are used for water electrolysis, then the catalytic activity for hydrogen production is improved, but the cost and availability become prohibitive for large-scale applications

Engineering Contradiction:
Improvehydrogen production rateVSAvoidcost and availability of catalyst
Core Design Contradiction:
ProductivityVSEase of manufacture

Solution Approach 1:

The patent introduces a co-catalyst system comprising a metal complex catalyst and a proton shuttle molecule as an intermediary. The proton shuttle acts as a mediator that facilitates proton transfer between water and the metal complex catalyst, enabling efficient hydrogen production without requiring rare platinum-based materials. This intermediary mechanism resolves the contradiction by providing high catalytic activity through the coordinated action of abundant materials rather than rare catalysts alone

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The invention employs a composite co-catalyst system combining a metal complex (such as iron, cobalt, or nickel complexes) with organic proton shuttle molecules (such as guanidinium salts or phosphonium salts). This composite approach synergistically combines the electron transfer capability of the metal complex with the proton transfer efficiency of the organic molecule, achieving platinum-level performance using abundant, low-cost materials

Inventive Principle:
Principle #40Composite materials

2Productivity

If conventional electrolysis methods are used without co-catalysts, then the system simplicity is maintained, but the rate of hydrogen production is limited

Engineering Contradiction:
Improvehydrogen production rateVSAvoidcatalyst system complexity
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The patent segments the catalytic function into two distinct components: a metal complex catalyst responsible for electron transfer and hydrogen bond formation, and a proton shuttle molecule responsible for proton transfer. This segmentation allows each component to be optimized for its specific function while working together to dramatically enhance the overall hydrogen production rate, resolving the contradiction between productivity and complexity

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The proton shuttle molecule serves as an intermediary that simplifies the overall reaction mechanism by providing a dedicated proton transfer pathway. This intermediary role reduces the activation energy and accelerates the rate-determining step of the electrolysis reaction, achieving high productivity while maintaining relatively simple system architecture

Inventive Principle:
Principle #24Intermediary (Mediator)

3Productivity

If high current density is achieved through conventional means, then the hydrogen production efficiency is improved, but the energy loss and heat generation increase

Engineering Contradiction:
Improvehydrogen production efficiencyVSAvoidenergy loss and heat generation
Core Design Contradiction:
ProductivityVSLoss of energy

Solution Approach 1:

The patent changes the chemical parameters of the electrolysis system by introducing co-catalysts that modify the reaction mechanism. The metal complex and proton shuttle create alternative reaction pathways with lower activation energies, enabling high current density operation at reduced overpotentials. This parameter change resolves the contradiction by achieving high efficiency while minimizing energy losses and heat generation through optimized reaction kinetics

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach enhances the efficiency of hydrogen production by an order of magnitude, reducing costs and overcoming limitations of existing technologies, while allowing for scalable and sustainable hydrogen generation.

Implementation Method 1

employing protic co-catalysts in a hydrogen evolving reaction (HER)... a species is protic if it is able to provide protons to the catalyst for HER

Methodology Applied
Scientific EffectProton transfer:

Implementation Method 2

Electrochemical splitting of water to convert it into hydrogen (H2) and oxygen (O2) typically utilizes catalysts... a co-catalyst if it increases the rate of the HER without being consumed

Methodology Applied
Scientific EffectCatalysis: Catalysis

Implementation Method 3

the protic co-catalysts may also simultaneously stabilize the pH of aqueous solutions

Methodology Applied
Scientific EffectpH buffering:

Implementation Method 4

Electrochemical splitting of water to convert it into hydrogen (H2) and oxygen (O2)... the protic co-catalysts may significantly reduce the overpotential energy requirement for electrolysis

Methodology Applied
Scientific EffectElectrolysis: Electrolysis

Data Source

PatentUS11846032B2Enhanced water electrolysis with protic co-catalysts
Publication Date: 2023.12.19 THE ARIZONA BOARD OF REGENTS ON BEHALF OF THE UNIV OF ARIZONA
  • US11846032B2 patent drawing
  • US11846032B2 patent drawing
  • US11846032B2 patent drawing

AI summary

Catalyst systems employing inexpensive and readily-available protic co-catalysts to increase a proton reduction rate in a hydrogen evolution reaction (HER) are described herein. The protic co-catalysts function to increase the rate without being consumed in the process of water splitting to hydrogen and oxygen. They may simultaneously serve to stabilize the pH of the water and be the electrolyte to carry the current for the electrolytic splitting of water. The protic co-catalysts also decrease the overpotential energy requirement for the process of water splitting. These protic co-catalysts can be used with both heterogeneous and homogenous catalysts, as well as assist photocatalysis and other processes for the reduction of protons.